Activated Sludge Waste Filtration With Multi-Size Filters

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Solution Overview

Problem

Existing waste separating systems for activated sludge treatment facilities require multiple pieces of equipment, increasing costs, area, and operational complexity.

Innovation Solution

A waste separating system comprising a first waste separating apparatus with a first filter and a second waste separating apparatus with a second filter of larger opening size, disposed downstream, allowing the second apparatus to contribute only during increased water flow, thereby reducing equipment needs.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If multiple filters with different opening sizes are arranged in series to remove waste more effectively, then waste separation effectiveness is improved, but the number of equipment pieces increases

Engineering Contradiction:
Improvewaste separation effectivenessVSAvoidnumber of equipment pieces
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The downstream waste separating apparatus with larger opening size is designed to serve dual functions: processing overflow water from the upstream apparatus and serving as a backup during maintenance or failures of the upstream apparatus. This multi-functionality allows one piece of equipment to fulfill multiple roles, reducing the total number of equipment pieces needed while maintaining effective waste separation across different flow conditions.

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Productivity

If multiple waste separating apparatuses are installed to handle increased water flow, then waste separation coverage is improved, but the area required increases

Engineering Contradiction:
Improvewaste separation coverageVSAvoidarea required
Core Design Contradiction:
ProductivityVSArea of stationary object

Solution Approach 1:

The downstream waste separating apparatus is configured to handle both overflow water from the upstream apparatus and increased water flow conditions. By designing this single apparatus with larger opening size to serve multiple purposes, the system achieves comprehensive waste separation coverage without requiring separate dedicated equipment for each function, thereby reducing the total area required.

Inventive Principle:
Principle #6Universality (Multi-functionality)

3Reliability

If multiple waste treating apparatuses are installed for each filter, then waste treatment capability is improved, but operational costs increase

Engineering Contradiction:
Improvewaste treatment capabilityVSAvoidoperational costs
Core Design Contradiction:
ReliabilityVSEase of operation

Solution Approach 1:

The patent merges the waste treatment functions for both the upstream and downstream waste separating apparatuses into a single shared waste treating apparatus. This downstream apparatus collects and treats waste from both upstream and downstream sources, consolidating what would otherwise require separate treatment systems. This merging reduces the number of waste treating apparatuses needed and lowers operational costs while maintaining comprehensive waste treatment capability.

Inventive Principle:
Principle #5Merging (Combining)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This configuration reduces the number of equipment pieces, area, and operational costs by allowing the second waste separating apparatus to operate at a reduced scale, contributing only when necessary.

Implementation Method 1

a first waste separating apparatus and a second waste separating apparatus each configured to separate waste from treatment target water, the first waste separating apparatus including a first filter with a first opening size

Methodology Applied
Scientific EffectFiltration: Filter (physical)

Implementation Method 2

the second waste separating apparatus including a second filter with a second opening size larger than the first opening size and disposed downstream of the first waste separating apparatus

Methodology Applied
Scientific EffectFiltration: Filter (physical)

Data Source

PatentUS12344540B2Waste separating system, activated sludge treatment system, waste separating method, and activated sludge treatment method
Publication Date: 2025.07.01 KUBOTA CORP
  • US12344540B2 patent drawing
  • US12344540B2 patent drawing

AI summary

A waste separating system includes: a first waste separating apparatus 4 and a second waste separating apparatus 5 each configured to separate waste S from treatment target water W1, the first waste separating apparatus 4 including a first filter 41 with a first opening size, the second waste separating apparatus 5 including a second filter 51 with a second opening size larger than the first opening size and disposed downstream of the first waste separating apparatus 4.