Active Air Dam Control for Power Distribution Center Cooling

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Solution Overview

Problem

Hybrid vehicles face challenges in managing the high temperatures generated by the power distribution center due to ohmic heat and ambient conditions, which can reduce the lifespan of high voltage cables and connectors.

Innovation Solution

A method and system for controlling the temperature of the power distribution center by determining its temperature and adjusting the opening of an active air dam in response, thereby regulating heat dissipation.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Power

If the power distribution center operates in a hybrid vehicle, then high voltage power distribution is achieved, but significant ohmic heat is generated increasing temperature

Engineering Contradiction:
Improvehigh voltage power distributionVSAvoidpower distribution center temperature
Core Design Contradiction:
PowerVSTemperature

Solution Approach 1:

The air dam is designed with movable flaps that can dynamically adjust their opening degree in response to temperature changes. The controller receives temperature signals from the power distribution center and actuates the air dam flaps to open or close, creating a dynamic thermal management system that adapts to real-time operating conditions

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The system changes the physical parameter of air dam opening degree to control heat dissipation. By adjusting the opening degree parameter of the air dam flaps based on temperature readings, the system modulates the amount of air flow through the power distribution center, thereby controlling the thermal environment

Inventive Principle:
Principle #35Parameter changes

2Reliability

If ambient temperature and engine heat are present, then vehicle operation is maintained, but temperature of power distribution center increases reducing component lifespan

Engineering Contradiction:
Improvecomponent lifespanVSAvoidpower distribution center temperature
Core Design Contradiction:
ReliabilityVSTemperature

Solution Approach 1:

The system takes preliminary action by monitoring temperature and proactively adjusting the air dam opening before excessive heat damage can occur. The controller continuously receives temperature signals and actuates the air dam flaps in advance to prevent temperature from reaching damaging levels, thereby protecting components from thermal degradation

Inventive Principle:
Principle #9Preliminary anti-action

Solution Approach 2:

The system implements a feedback control loop where the controller receives temperature signals from the power distribution center, processes this information, and adjusts the air dam opening degree accordingly. This closed-loop feedback mechanism ensures temperature remains within safe operating parameters to extend component lifespan

Inventive Principle:
Principle #23Feedback

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Effectively manages temperature fluctuations, extending the lifespan of power distribution center components and maintaining optimal vehicle performance by actively cooling the power distribution center through controlled air dam operation.

Implementation Method 1

regulating heat dissipation... actively cooling the power distribution center through controlled air dam operation

Methodology Applied
Scientific EffectConvection: Convection

Implementation Method 2

high voltages and carry high currents that generate significant ohmic heat

Methodology Applied
Scientific EffectJoule heating: Joule Heating

Data Source

PatentUS20250135872A1Power distribution center thermal management system using active air dam
Publication Date: 2025.05.01 FCA US LLC
  • US20250135872A1 patent drawing
  • US20250135872A1 patent drawing
  • US20250135872A1 patent drawing

AI summary

A method and system for controlling a vehicle includes determining a temperature of a power distribution center and controlling an opening of an active air dam in response to the temperature of the power distribution center.