Active-Area Test Switch Layout for Tiled Light-Emitting Displays

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Solution Overview

Problem

Traditional light emitting devices face a decrease in screen-to-body ratio due to the placement of test elements in non-display areas, affecting display quality and making it difficult to test light emitting elements effectively, especially in tiled displays.

Innovation Solution

The integration of test switch elements within the display area of the substrate allows for reduced peripheral space requirements, enabling improved screen-to-body ratio and effective testing of light emitting units without compromising the display effect.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If test elements are disposed in the non-display area of the light emitting device, then the testing function is provided, but the screen-to-body ratio decreases

Engineering Contradiction:
Improvetesting functionVSAvoidscreen-to-body ratio
Core Design Contradiction:
ReliabilityVSArea of stationary object

Solution Approach 1:

The patent merges the test switch element with the display pixel structure by integrating it into the same pixel row or column. The test switch element shares the pixel electrode structure and connection pathways with display pixels, allowing testing functionality to be embedded within the display area without requiring separate peripheral test regions.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The pixel structure is designed to serve dual functions: display operation and testing. The same pixel electrode, transfer electrode, and connection structures are used for both driving display pixels and conducting test signals. The test switch element can be activated to route test signals through the data line to specific pixel columns, enabling the display structure to perform both its primary display function and testing function using shared components.

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Reliability

If test elements are disposed in the peripheral area, then the testing capability is maintained, but the display effect is compromised

Engineering Contradiction:
Improvetesting capabilityVSAvoiddisplay effect
Core Design Contradiction:
ReliabilityVSShape

Solution Approach 1:

The test switch element is merged with the display pixel structure by integrating it into the same pixel row or column. This integration ensures that the testing components are visually indistinguishable from display pixels, maintaining the uniformity and aesthetic quality of the display surface without creating visible test element structures that would compromise the display effect.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The test switch element is designed to visually match the appearance of surrounding display pixels. By using the same pixel electrode structure, connection pathways, and visual characteristics, the test element becomes indistinguishable from functional display pixels, allowing testing to occur without creating visual artifacts or compromising the overall display appearance.

Inventive Principle:
Principle #26Copying

3Area of stationary object

If test switch element is integrated in the display area, then the screen-to-body ratio is increased, but the wiring complexity increases

Engineering Contradiction:
Improvescreen-to-body ratioVSAvoidwiring complexity
Core Design Contradiction:
Area of stationary objectVSDevice complexity

Solution Approach 1:

The data line serves dual purposes: it drives display pixels during normal operation and routes test signals to test switch elements during testing. The same data line infrastructure is used for both display driving and testing, eliminating the need for separate dedicated test signal lines and reducing overall wiring complexity despite the integrated layout.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The test switch element acts as an intermediary component that enables testing functionality through existing display infrastructure. By using the pixel electrode and transfer electrode structures as intermediaries, the patent routes test signals through the same pathways used for display operation, avoiding the need for complex dedicated test wiring while maintaining testing capability.

Inventive Principle:
Principle #24Intermediary (Mediator)

Data Source

PatentUS12183864B2Electronic device
Publication Date: 2024.12.31 INNOLUX CORP
  • US12183864B2 patent drawing
  • US12183864B2 patent drawing
  • US12183864B2 patent drawing

AI summary

An electronic device including a substrate, an electronic unit, a data line, a control unit, a test pad and a test switch element is provided by the present disclosure. The substrate includes a first surface and a second surface opposite to the first surface, wherein the first surface includes an active area. The electronic unit is disposed on the substrate and located in the active area. The data line is disposed on the substrate. The control unit is disposed on the substrate and located in the active area, and the control unit is electrically connected between the electronic unit and the data line. The test pad is disposed on the second surface of the substrate. The test switch element is disposed on the substrate and located in the active area, and the test switch element is electrically connected between the data line and the test pad.