Active Bridge for Chiplet Inter-Communication

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Solution Overview

Problem

In integrated circuit packaging, chiplets often require both short-reach and long-reach communication layers, which can be cumbersome and inefficient, especially when scaling analog components and utilizing smaller feature sizes, and there is a need for enhanced reliability and area efficiency in inter-chiplet and inter-module communications.

Innovation Solution

The implementation of an active bridge with a short-to-long converter circuit that includes both analog and digital portions, a selector switch for layer selection, and a built-in-self-test (BIST) circuit, allowing for efficient communication between chiplets and modules by separating the long-reach physical layer to the active bridge, freeing up space on chiplets for digital components and enhancing reliability through pre-assembly testing.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If chiplets include both short-reach and long-reach communication layers, then communication versatility is improved, but chiplet area and design complexity increase

Engineering Contradiction:
Improvecommunication versatilityVSAvoidchiplet area
Core Design Contradiction:
Adaptability or versatilityVSArea of moving object

Solution Approach 1:

The patent divides the long-reach communication functionality into separate segments: the analog portion is placed on the active bridge while the digital portion remains on the chiplet. This segmentation allows chiplets to maintain communication versatility through the analog portion on the bridge without dedicating significant area on the chiplet itself, thus resolving the contradiction between versatility and area usage.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The analog portion of the long-reach physical layer is extracted from the chiplet and placed on the active bridge. This extraction enables chiplets to achieve long-reach communication capability without incorporating the analog components that would consume valuable chiplet area, thereby maintaining versatility while reducing area requirements.

Inventive Principle:
Principle #2Taking out (Extraction)

2Manufacturing precision

If analog components are scaled to smaller feature sizes, then chiplet integration density is improved, but manufacturing precision and reliability deteriorate

Engineering Contradiction:
Improvefeature size scalingVSAvoidanalog component reliability
Core Design Contradiction:
Manufacturing precisionVSReliability

Solution Approach 1:

The active bridge serves as an intermediary component that hosts the analog portion of the long-reach physical layer. By placing analog components on the bridge rather than on the chiplet, the system can utilize smaller feature sizes on chiplets for digital components while the analog components on the bridge can be manufactured at larger, more reliable feature sizes, thus resolving the contradiction between scaling and reliability.

Inventive Principle:
Principle #24Intermediary (Mediator)

3Adaptability or versatility

If each chiplet includes complete long-reach physical layer, then communication independence is improved, but device complexity and area utilization worsen

Engineering Contradiction:
Improvecommunication independenceVSAvoidchiplet complexity
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The active bridge is designed as a universal component that provides long-reach communication functionality for multiple chiplets. Instead of each chiplet having its own complete long-reach physical layer, the shared active bridge with its analog portion serves multiple chiplets, reducing individual chiplet complexity while maintaining communication independence through the distributed architecture.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Data Source

PatentUS20240103065A1Active bridge for chiplet and module inter-communication
Publication Date: 2024.03.28 INTERNATIONAL BUSINESS MACHINE CORPORATION
  • US20240103065A1 patent drawing
  • US20240103065A1 patent drawing
  • US20240103065A1 patent drawing

AI summary

A semiconductor integrated circuit device includes: an active bridge; a first chiplet and a second chiplet mounted onto the active bridge; and a short-to-long converter circuit (SLCC) that has analog and digital portions. The active bridge includes at least the analog portion of the SLCC, which is electrically connected to at least the first chiplet; and a short-reach physical layer that electrically connects the first chiplet and the second chiplet. The first chiplet includes a first logic core; a first chiplet interface that is electrically connected between the first logic core and the SLCC; and a second chiplet interface that is electrically connected between the first logic core and the second chiplet. The second chiplet includes a second logic core; and a third chiplet interface that is electrically connected between the second logic core and the second chiplet interface. The active bridge also can include a built-in-self-test (BIST) circuit.