Active Cell Balancing Inductor Circuit for Battery Modules

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Solution Overview

Problem

In energy storage systems, differences in electrical characteristics among battery cells lead to uneven aging and charging/discharging, with the weakest cell determining the battery's performance, necessitating effective cell-balancing methods to maintain uniform load and prevent differential aging.

Innovation Solution

A bi-directional active cell-balancing arrangement using an inductor and semi-conductor switching devices to transfer energy between battery cells, allowing for controlled charge balancing and modular operation, with a battery string controller managing the direction and magnitude of the balancing current.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Stability of the object's composition

If passive cell-balancing using resistors is used to discharge cells with highest voltage, then cell voltage uniformity is improved, but energy is converted into heat causing energy loss

Engineering Contradiction:
Improvecell voltage uniformityVSAvoidenergy conversion to heat
Core Design Contradiction:
Stability of the object's compositionVSLoss of energy

Solution Approach 1:

An inductor is introduced as an intermediary energy storage component between battery cells. The inductor temporarily stores electrical energy from cells with higher voltage and releases it to cells with lower voltage, enabling direct energy transfer without converting to heat through resistive discharge.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

Instead of discarding excess energy from overcharged cells as heat (passive balancing), the system recovers this energy by storing it in the inductor and redistributing it to undercharged cells, thereby recovering and reusing energy that would otherwise be lost.

Inventive Principle:
Principle #34Discarding and recovering

2Use of energy by moving object

If active cell-balancing with inductor and switching devices is implemented, then energy distribution between cells is improved, but device complexity increases

Engineering Contradiction:
Improveenergy distribution efficiencyVSAvoidcircuit arrangement complexity
Core Design Contradiction:
Use of energy by moving objectVSDevice complexity

Solution Approach 1:

The battery system is segmented into individually controllable cell groups, with switching devices enabling selective connection of specific cells to the inductor. This segmentation allows precise control over which cells charge or discharge during balancing operations.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The circuit configuration is made dynamic through controllable switching devices that can change connection topologies in real-time. The switching devices enable the system to adaptively reconfigure which cells are connected to the inductor based on real-time voltage measurements and balancing requirements.

Inventive Principle:
Principle #15Dynamics

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This solution ensures all battery cells in a string are uniformly charged and discharged, extending the life of the weakest cell and optimizing the performance of the entire battery module by distributing charge effectively and reducing mechanical wear on components.

Implementation Method 1

comprises an inductor (9) so as to store electrical energy

Methodology Applied
Scientific EffectElectrical energy storage in inductor: Inductor

Data Source

PatentUS10211648B2Method and circuit arrangement for actively balancing cells of an electric energy store
Publication Date: 2019.02.19 ROBERT BOSCH GMBH
  • US10211648B2 patent drawing
  • US10211648B2 patent drawing

AI summary

The invention relates to an arrangement (10) for balancing the battery cells (11) of a battery string, in particular the battery cells (11) of a battery module which has a plurality of serially connected battery cells (11). The arrangement (10) has an inductor (9) for storing electric energy and switching devices (17) on the supply side for connecting the poles of a first battery cell (11) to the inductor (9) via a first connection point (13) and a second connection point (14). The arrangement can be actuated by a controller such that electric energy can be transmitted from at least one first battery cell (11) to the inductor (9) and from the inductor (9) to at least one second battery cell (11). According to the invention, the arrangement (10) has a third connection point (15) and a fourth connection point (16) in order to balance the charge and two switching devices (17) on the transfer side, wherein the inductor (9) is connected to the third connection point (15) and the fourth connection point (16) via the two switching devices (17) on the transfer side.