Active Voltage Clamp Circuit for Gate Driver Ringing Control

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Solution Overview

Problem

Multiphase DC-DC power converters face reliability concerns due to overvoltage conditions caused by ringing on voltage supply and ground lines, resulting from fast transistor switching times and parasitic inductances.

Innovation Solution

The implementation of active clamp circuits between the driver supply terminal and the ground terminal, which prevent the voltage between these terminals from exceeding a threshold, thereby mitigating overvoltage conditions and ringing.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Loss of energy

If driver stages are designed with faster turn-on and turn-off times to reduce switching losses, then power efficiency is improved, but ringing occurs due to parasitic inductances causing overvoltage conditions

Engineering Contradiction:
Improveswitching lossesVSAvoidovervoltage conditions
Core Design Contradiction:
Loss of energyVSReliability

Solution Approach 1:

The patent converts the harmful ringing energy into a beneficial effect by using the ringing itself to trigger the clamp circuit. The overvoltage condition caused by ringing is detected and utilized to activate the clamp transistor, which then dissipates the ringing energy through a controlled path, transforming the harmful oscillation into a protective mechanism that prevents damage to the driver stage.

Inventive Principle:
Principle #22Blessing in disguise (Convert harm into benefit)

Solution Approach 2:

The clamp circuit is pre-configured with a threshold voltage mechanism that anticipates overvoltage conditions before they become damaging. When the voltage reaches the predetermined threshold level, the clamp circuit automatically activates to counteract the ringing, providing preliminary protection before the overvoltage can cause reliability issues or damage to components.

Inventive Principle:
Principle #9Preliminary anti-action

2Reliability

If active clamp circuits are added to prevent overvoltage conditions, then reliability is improved, but device complexity increases

Engineering Contradiction:
Improveprotection from overvoltageVSAvoidcircuit structure
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The clamp circuit is merged with the existing driver stage by sharing common components such as the supply voltage line, ground reference, and the switching transistor itself. The clamp transistor is integrated into the same circuit topology, allowing the protection function to be added without requiring completely separate protection circuits, thereby reducing the overall complexity increase.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The clamp circuit components serve multiple functions: the clamp transistor provides overvoltage protection while also providing a controlled discharge path for ringing energy, and the threshold mechanism simultaneously detects both the need for clamping and the magnitude of the ringing condition. This multi-functionality reduces the need for additional dedicated protection components.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The active clamp circuits effectively absorb energy from ringing, reducing voltage overshoots and enhancing the reliability of gate drivers by preventing overstress conditions.

Implementation Method 1

ringing due to parasitic inductances on the voltage supply and ground lines

Methodology Applied
Scientific EffectRinging: Resonance

Implementation Method 2

parasitic inductances on the voltage supply and ground lines

Methodology Applied
Scientific EffectParasitic inductance: Inductor

Data Source

PatentUS20250038645A1Active voltage clamp circuit
Publication Date: 2025.01.30 TEXAS INSTRUMENTS INC
  • US20250038645A1 patent drawing
  • US20250038645A1 patent drawing
  • US20250038645A1 patent drawing

AI summary

Described embodiments include a gate drive circuit with a first transistor coupled between an input voltage terminal and a switching terminal, and having a first control terminal. A second transistor is coupled between the switching terminal and ground, and has a second control terminal. A first driver circuit has a first driver output coupled to the first control terminal, a first positive supply input coupled to a bootstrap voltage terminal, and a first negative supply input coupled to the switching terminal. A second driver circuit has a second driver output coupled to the second control terminal, a second positive supply input coupled to a driver supply, and a first negative supply input coupled to ground. An active clamp circuit is coupled between the driver supply and ground, and prevents a voltage between the driver supply and ground from exceeding a threshold voltage.