Active Coating System for Directed Energy Protection

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Solution Overview

Problem

Existing ablative materials fail to effectively dissipate high power densities of directed energy, leading to rapid thermal degradation and potential failure of structural layers due to localized heat deposition and micro-explosions.

Innovation Solution

A coating system comprising a sensing layer, an enclosure with incident energy-dissipating material, and a triggering mechanism that activates the material upon sensing directed energy, releasing it as a particulate screen or cloud to dissipate energy away from the surface, including the use of nano-particles, thermite compounds, and reflective layers to manage heat and energy absorption.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Temperature

If traditional ablative materials are used to protect against directed energy, then thermal insulation is provided, but localized heat deposition builds up faster than heat can be directed away, leading to rapid surface temperature rise and thermal degradation

Engineering Contradiction:
Improvesurface temperature controlVSAvoidprotection effectiveness
Core Design Contradiction:
TemperatureVSReliability

Solution Approach 1:

The system performs preliminary sensing of incident directed energy and pre-activates the energy-dissipating material before thermal degradation occurs. The sensing layer detects incident energy and triggers the enclosure to release dissipating material, preventing the buildup of localized heat that would otherwise cause rapid surface temperature rise

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The system converts the harmful incident directed energy into a beneficial protective effect by using the sensed energy to trigger the release of energy-dissipating material. The incident energy that would cause thermal degradation is instead used to activate the protection mechanism, transforming the harmful thermal input into a controlled protective response

Inventive Principle:
Principle #22Blessing in disguise (Convert harm into benefit)

2Loss of energy

If ablative material is designed to slowly burn away to carry heat away, then heat dissipation is achieved, but micro-explosions and rapid failure occur due to pockets of hot gas

Engineering Contradiction:
Improveheat dissipationVSAvoidmicro-explosions and structural failure
Core Design Contradiction:
Loss of energyVSObject-affected harmful factors

Solution Approach 1:

The system extracts the energy-dissipating function from the traditional ablative material and places it in a separate enclosed container. The enclosure contains the energy-dissipating material and releases it in a controlled manner, separating the heat dissipation function from the structural material to prevent micro-explosions and rapid failure

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The enclosure acts as an intermediary between the incident energy and the energy-dissipating material. It controls the release of dissipating material to manage the heat dissipation process, preventing uncontrolled combustion and micro-explosions that would occur with traditional ablative materials

Inventive Principle:
Principle #24Intermediary (Mediator)

3Speed

If a sensing layer and triggering mechanism are added to activate energy-dissipating material, then rapid protection response is achieved, but device complexity increases

Engineering Contradiction:
Improveprotection response timeVSAvoidcoating system structure
Core Design Contradiction:
SpeedVSDevice complexity

Solution Approach 1:

The system merges the sensing layer, triggering mechanism, and energy-dissipating material into an integrated coating system. The sensing layer is positioned to detect incident energy and directly triggers the enclosure containing dissipating material, combining multiple functions into a unified protective coating structure

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The coating system performs multiple functions through integrated components: the sensing layer detects incident energy, the triggering mechanism activates protection, and the energy-dissipating material provides thermal protection. This multi-functional integration achieves rapid response while managing system complexity through unified design

Inventive Principle:
Principle #6Universality (Multi-functionality)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution provides rapid and effective dissipation of high power energy threats, protecting the underlying structure from damage by converting incident energy into a predictable release of energy-dissipating material, reducing thermal stress and preventing structural failure.

Implementation Method 1

sensing incident directed energy at the sensing layer

Methodology Applied
Scientific EffectEnergy sensing:

Implementation Method 2

components that are dimensioned to at least partially dissipate incident directed energy wavelengths

Methodology Applied
Scientific EffectEnergy dissipation: Absorption (EM radiation)

Implementation Method 3

dissipate incident directed energy wavelengths

Methodology Applied
Scientific EffectScattering: Scattering

Implementation Method 4

the reactive ablative material reaches its sublimation temperature and 'explodes' away from the surface

Methodology Applied
Scientific EffectSublimation: Sublimation

Implementation Method 5

ablative material is therefore designed to slowly burn away in a controlled manner, so that heat can be carried away (and therefore dissipated from the spacecraft surface) by the gases generated by the ablative process

Methodology Applied
Scientific EffectAblation: Ablation

Implementation Method 6

a reflective layer

Methodology Applied
Scientific EffectReflection: Reflection

Data Source

PatentUS10057971B2Apparatuses, methods and systems for active counter directed energy platform protection
Publication Date: 2018.08.21 THE BOEING CO
  • US10057971B2 patent drawing
  • US10057971B2 patent drawing
  • US10057971B2 patent drawing

AI summary

The present disclosure relates to the active initiation of incident energy-dissipating material from a structure surface coating as a counter measure response for the protection of a structure surface. The active initiation is triggered at a predetermined area or areas on a targeted structure surface in response to incident directed energy sensed on a target surface.