Active Damping Measuring Device for Sensor Configuration

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Solution Overview

Problem

Conventional active damping systems face difficulties in quickly applying the necessary configuration of sensors and actuators to objects with complex vibration modes or unknown rigidity, leading to inefficiencies in damping performance.

Innovation Solution

A measuring device that calculates the optimal number and arrangement of sensors and actuators based on transmission characteristics and damping performance requirements, using a damper configuration calculator to automatically determine the necessary setup for effective damping.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If conventional active damping systems are applied to objects with complex vibration modes or unknown rigidity, then the system requires extensive manual analysis and configuration processes, but this increases the time and complexity required for system setup and application

Engineering Contradiction:
Improvedamping performanceVSAvoidsystem setup time
Core Design Contradiction:
ReliabilityVSLoss of time

Solution Approach 1:

The system automatically determines the optimal configuration of sensors and actuators by having the object itself provide vibration data through its natural response to actuator excitation. The configuration determination unit processes this data to automatically calculate the necessary sensor and actuator arrangement, eliminating the need for external expert analysis and manual configuration processes.

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

The system performs preliminary excitation of the object using actuators to generate vibration data before final system deployment. By conducting this preliminary measurement and analysis phase, the system pre-determines the optimal configuration, allowing for rapid deployment without extensive on-site analysis time.

Inventive Principle:
Principle #10Preliminary action

2Reliability

If manual analysis and configuration processes are used to determine sensor and actuator arrangement, then the system can achieve accurate damping performance, but the number of processes increases and reduces productivity

Engineering Contradiction:
Improvedamping performanceVSAvoidsystem application speed
Core Design Contradiction:
ReliabilityVSProductivity

Solution Approach 1:

The system replaces manual mechanical analysis processes with automated computational processing. The configuration determination unit uses algorithms to process vibration data and automatically calculate optimal sensor and actuator configurations, substituting expert manual analysis with automated computational methods that maintain accuracy while dramatically reducing time requirements.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The configuration determination unit serves as an intermediary between the vibration data collection and the final system deployment. This intermediary component automatically processes the raw vibration data, performs the necessary calculations, and generates the optimal configuration without requiring manual intervention, thereby bridging the gap between data collection and system deployment efficiently.

Inventive Principle:
Principle #24Intermediary (Mediator)

3Reliability

If the system requires knowledge of mechanism characteristics and rigidity for configuration, then the damping can be optimized, but this increases the complexity of the application process for objects with unknown properties

Engineering Contradiction:
Improvedamping performanceVSAvoidconfiguration process complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The system eliminates the need for external knowledge about object properties by having the object itself reveal its characteristics through vibration response. The configuration determination unit extracts mechanism characteristics and rigidity information directly from the vibration data generated during the measurement process, allowing the system to self-determine the optimal configuration without requiring pre-existing knowledge or complex manual analysis.

Inventive Principle:
Principle #25Self-service

4Reliability

If extensive configuration analysis is performed, then the sensor and actuator arrangement can be optimized, but this increases the number of processes and reduces ease of operation

Engineering Contradiction:
Improvedamping performanceVSAvoidsystem installation ease
Core Design Contradiction:
ReliabilityVSEase of operation

Solution Approach 1:

The system replaces complex manual configuration analysis with automated computational processing. The configuration determination unit automatically performs the optimization calculations based on vibration data, substituting what would otherwise require extensive manual analysis and expert knowledge with a straightforward automated process that simplifies operation while maintaining optimization benefits.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Data Source

PatentUS9821821B2Measuring device
Publication Date: 2017.11.21 HITACHI LTD
  • US9821821B2 patent drawing
  • US9821821B2 patent drawing
  • US9821821B2 patent drawing

AI summary

A measuring device is applied to an active damping system, the active damping system including a damper having a plurality of sensors and a plurality of actuators, the damper being arranged on an object to be subjected to damping. The measuring device includes: a transmission characteristic storage unit configured to store a plurality of transmission characteristics calculated from driving signals and vibration state signals; a damping performance setting unit configured to set damping performance including the amount of vibration reduction required of the active damping system and a frequency of vibration; and a damper configuration calculator configured to calculate how many the number of the sensors and actuators for the damper is increased or decreased on the basis of the transmission characteristics and the damping performance, with the increase or decrease being necessary in order that the damping performance set in the damping performance setting unit is satisfied.