Active Damping for Soft Switching Resonant Converters

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Solution Overview

Problem

Soft switching resonant converters, such as ARCPI, face challenges with voltage and current ringing due to lower damping factors and frequencies, especially in applications requiring large resonant capacitors and high switching frequencies, where existing damping methods are insufficient.

Innovation Solution

The implementation of an active damper in the soft switching resonant converter circuitry, which includes a damper switch controllable to provide different resistance states, effectively damping voltage and current ringing by adjusting its resistance magnitude based on operational states.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Object-affected harmful factors

If a small resonant capacitor with high damping factor is used, then voltage and current ringing is reduced, but it is insufficient for applications requiring large resonant capacitors where commutation loop inductance cannot be minimized

Engineering Contradiction:
Improvevoltage and current ringingVSAvoidapplicability to large resonant capacitor designs
Core Design Contradiction:
Object-affected harmful factorsVSAdaptability or versatility

Solution Approach 1:

The patent applies dynamics by making the damping resistance adjustable rather than fixed. The controller dynamically changes the magnitude of the damping resistance based on operating conditions, allowing the system to adapt to different resonant capacitor sizes and switching frequencies. This resolves the contradiction by enabling effective damping in both small and large resonant capacitor applications through adaptive control.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The patent changes the parameter of damping resistance magnitude from a fixed value to a variable parameter controlled by a controller. By adjusting the damping resistance parameter according to operating conditions (such as switching frequency and resonant capacitor size), the system can effectively dampen ringing in applications with large resonant capacitors that have lower inherent damping factors.

Inventive Principle:
Principle #35Parameter changes

2Reliability

If additional damping is added for high switching frequency operation, then stability is improved, but device complexity increases

Engineering Contradiction:
Improvestability at high switching frequencyVSAvoidcircuit complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The damping circuit is designed to serve multiple functions: it provides damping across a range of switching frequencies, adapts to different resonant capacitor sizes, and maintains stability under varying load conditions. This multi-functionality reduces the need for separate damping circuits for different operating conditions, thereby limiting the increase in device complexity while improving reliability.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The controller monitors operating conditions and adjusts the damping resistance accordingly, creating a feedback mechanism that automatically optimizes damping without requiring complex external circuitry. This feedback-based approach improves stability at high switching frequencies while keeping the added complexity manageable through intelligent control rather than purely hardware-based solutions.

Inventive Principle:
Principle #23Feedback

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The active damper significantly reduces voltage and current ringing, ensuring stable operation even at high switching frequencies and with large resonant capacitors, thereby enhancing the performance of soft switching resonant converters.

Implementation Method 1

an active damper coupled in series with the resonant capacitor and the output node, the active damper being controllable to vary a resistance of the commutation loop

Methodology Applied
Scientific EffectDamping: Damping

Data Source

PatentUS11469684B2Active damping of soft switching resonant converters
Publication Date: 2022.10.11 ABB (SCHWEIZ) AG
  • US11469684B2 patent drawing
  • US11469684B2 patent drawing
  • US11469684B2 patent drawing

AI summary

A soft switching resonant converter is disclosed. The converter includes a power switch operable to connect and disconnect a DC link rail node and an output node. A resonant capacitor is coupled with the power switch. An auxiliary leg is coupled with a DC link midpoint node and the output node. An active damper is coupled in series with the resonant capacitor and the output node and is controllable to provide a first resistance of the active damper in a first state and a second resistance of the active damper in a second state, the first resistance having a lower magnitude than the second resistance. A driver controls the damper switch to provide a first resistance during the soft switching operation of the power switch and a second resistance after the soft switching operation of the power switch.