Active Dental Aligner Attachments with Movable Interface

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Solution Overview

Problem

Conventional orthodontic systems using static tooth attachments are not optimal for individual tooth morphology and composite movements, leading to suboptimal tooth movement and unwanted movements during orthodontic treatment.

Innovation Solution

The development of active tooth attachments that can apply and redirect forces between teeth and orthodontic appliances, featuring a base for static attachment and an actuator to move the interface surface relative to the base, allowing for additional or redirected forces to achieve more precise and predictable tooth movements.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Device complexity

If static attachments are used, then the attachment structure is simple, but the tooth movement precision and effectiveness deteriorate

Engineering Contradiction:
Improveattachment structureVSAvoidtooth movement precision
Core Design Contradiction:
Device complexityVSManufacturing precision

Solution Approach 1:

The attachment incorporates a movable interface surface that can shift position relative to the base attachment structure. This dynamic element allows the attachment to adapt to different tooth morphologies and apply forces more precisely, thereby improving tooth movement precision without requiring a completely complex redesign of the entire attachment system.

Inventive Principle:
Principle #15Dynamics

2Ease of manufacture

If generic attachments are used, then the attachment selection is simple, but the adaptability to individual tooth morphology deteriorates

Engineering Contradiction:
Improveattachment selectionVSAvoidadaptability to tooth morphology
Core Design Contradiction:
Ease of manufactureVSAdaptability or versatility

Solution Approach 1:

The interface surface is designed with specific local characteristics that can be optimized for particular tooth types or movement requirements. By allowing the interface surface to be positioned or configured differently on various attachments, the system maintains ease of manufacture through standardized base structures while achieving local optimization for individual tooth morphology and treatment needs.

Inventive Principle:
Principle #3Local quality

3Device complexity

If passive attachments are used, then the attachment design is simple, but the force application capability deteriorates

Engineering Contradiction:
Improveattachment designVSAvoidforce application capability
Core Design Contradiction:
Device complexityVSForce

Solution Approach 1:

The movable interface surface creates a dynamic force transmission mechanism that can redirect and amplify forces applied by the orthodontic appliance. This dynamic interaction between the interface surface and the appliance allows passive attachments to generate more effective force systems, improving force application capability without requiring active actuators or complex mechanisms.

Inventive Principle:
Principle #15Dynamics

Data Source

PatentUS20230210636A1Force-directing dental aligner attachments
Publication Date: 2023.07.06 ALIGN TECHNOLOGY INC
  • US20230210636A1 patent drawing
  • US20230210636A1 patent drawing
  • US20230210636A1 patent drawing

AI summary

Described herein are attachments for an orthodontic appliance, such as an aligner, that include a base region configured to be rigidly mounted to a tooth surface and an interface surface region that is configured to engage with the orthodontic appliance, in which the base region and the interface surface region are movably connected. These attachments may be configured as force applying attachments and/or as force redirecting attachments. Also described herein are modular attachments.