Active EMI Filter Current Source for High-Temperature Stability

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Solution Overview

Problem

Conventional EMI filters, both passive and active, struggle to meet the stringent space, weight, reliability, and temperature requirements of automotive applications while effectively attenuating high-frequency electromagnetic noise, particularly in electric and hybrid vehicles, where existing solutions are bulky, expensive, and unreliable over extended temperature ranges.

Innovation Solution

A high-frequency current source for an active EMI filter utilizing a unipolar power supply and a bias circuit that maintains the DC output at the midpoint between the supply rails, combined with a common emitter network, PI control network, and active bias network, ensuring stability and high output impedance across a wide temperature range, capable of injecting correction currents to attenuate noise.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Object-affected harmful factors

If passive low-pass LC filters are used to attenuate EMI, then substantial attenuation is achieved, but the magnetic components become bulky, heavy, and expensive

Engineering Contradiction:
ImproveEMI attenuationVSAvoidfilter weight
Core Design Contradiction:
Object-affected harmful factorsVSWeight of stationary object

Solution Approach 1:

The patent replaces the mechanical/passive LC filter system with an active electronic filter system using operational amplifiers, transistors, and resistors. This substitution eliminates bulky magnetic components while achieving comparable or superior EMI attenuation through active electronic circuits that can be implemented on compact printed circuit boards.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The patent changes the operating parameters by using active components with high gain and specific frequency response characteristics. The operational amplifiers and transistors are configured to provide frequency-selective attenuation, allowing compact implementation while maintaining effective EMI filtering performance across the required frequency range.

Inventive Principle:
Principle #35Parameter changes

2Object-affected harmful factors

If passive low-pass LC filters are used to attenuate EMI, then substantial attenuation is achieved, but the filter becomes bulky and expensive

Engineering Contradiction:
ImproveEMI attenuationVSAvoidfilter volume
Core Design Contradiction:
Object-affected harmful factorsVSVolume of stationary object

Solution Approach 1:

The patent replaces the mechanical/passive LC filter system with an active electronic filter system using operational amplifiers, transistors, and resistors. This substitution eliminates bulky magnetic components while achieving comparable or superior EMI attenuation through active electronic circuits that can be implemented on compact printed circuit boards.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The active filter circuit performs multiple functions within a compact volume: EMI attenuation, signal amplification, frequency selection, and impedance matching. The operational amplifiers and transistors provide gain and frequency response control that would require large inductors and capacitors in passive designs, enabling compact multi-functional integration.

Inventive Principle:
Principle #6Universality (Multi-functionality)

3Volume of stationary object

If conventional active filters are used, then compact size is achieved, but stability over extended temperature ranges is poor

Engineering Contradiction:
Improvefilter volumeVSAvoidtemperature stability
Core Design Contradiction:
Volume of stationary objectVSReliability

Solution Approach 1:

The patent implements feedback networks using resistors and capacitors connected to the operational amplifiers and transistors. These feedback circuits compensate for temperature-induced parameter variations in the active components, maintaining stable frequency response and gain characteristics across the -40°C to +125°C operating range. The feedback mechanisms actively adjust operating points to counteract thermal drift.

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The patent selects and configures components with specific temperature coefficients and stability characteristics. The resistors, capacitors, and active devices are chosen and biased to maintain consistent electrical parameters over temperature. Compensation techniques are employed to counteract the inherent temperature sensitivity of semiconductor devices, ensuring reliable operation in automotive environments.

Inventive Principle:
Principle #35Parameter changes

4Volume of stationary object

If conventional active filters are used, then compact size is achieved, but reliability under strict automotive requirements is insufficient

Engineering Contradiction:
Improvefilter volumeVSAvoidautomotive reliability
Core Design Contradiction:
Volume of stationary objectVSReliability

Solution Approach 1:

The patent implements feedback networks using resistors and capacitors connected to the operational amplifiers and transistors. These feedback circuits compensate for temperature-induced parameter variations in the active components, maintaining stable frequency response and gain characteristics across the -40°C to +125°C operating range. The feedback mechanisms actively adjust operating points to counteract thermal drift.

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The patent designs the circuit with inherent stability margins and compensation networks that preemptively counteract environmental stressors. The feedback and bias circuits are configured to maintain proper operating conditions even under extreme temperature, voltage, and current conditions typical of automotive applications, ensuring reliable operation before failures can occur.

Inventive Principle:
Principle #11Beforehand cushioning (Prior cushioning)

Data Source

PatentEP4047803B1High-frequency current source for an active EMI filter, active EMI filter and use of an active EMI filter
Publication Date: 2025.09.24 TE CONNECTIVITY SOLUTIONS GMBH
  • EP4047803B1 patent drawingFigure 1~2
  • EP4047803B1 patent drawingFigure 3~5
  • EP4047803B1 patent drawingFigure 6~7

AI summary

A high-frequency current source with a symmetric bipolar output stage piloted by an active bias network with an extended temperature range. The source is configured to provide a high impedance at 1 MHz and above. The invention includes such active EMI filters with such a high-frequency current source, for example in the current-sense current-inject feedback configuration.