Variable-Section Active Optical Fiber to Limit Pump Leakage

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Solution Overview

Problem

Existing active optical fibers with varying cross-sectional areas face issues such as vignetting, leading to pump radiation leakage and overheating, which limits the maximum achievable power and degrades fiber performance.

Innovation Solution

An active optical fiber design with varying cross-sectional areas and modified reflective cladding sections that reduce pump radiation power, incorporating optical inhomogeneities or higher refractive index materials to manage heat and prevent leakage, ensuring single-mode operation and improved power handling.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Power

If the cross-sectional area of the core and reflective cladding is increased to handle higher pump power, then the maximum achievable output power is improved, but vignetting occurs causing pump radiation leakage and overheating

Engineering Contradiction:
Improvemaximum achievable output powerVSAvoidvignetting and overheating
Core Design Contradiction:
PowerVSObject-affected harmful factors

Solution Approach 1:

The patent applies a tapered fiber design where the cross-sectional area of the core and reflective cladding varies along the length of the fiber. The smaller cross-section at the pump input end gradually transitions to a larger cross-section toward the output end, dynamically adapting the area to the local pump power density requirements and preventing vignetting throughout the fiber length

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The patent modifies the reflective cladding by introducing sections with different refractive indices or absorbing materials at specific locations along the fiber. These local modifications are strategically placed to address pump radiation leakage and overheating issues in specific regions without affecting the overall fiber performance

Inventive Principle:
Principle #3Local quality

2Reliability

If the cross-sectional area is increased to reduce nonlinear effects, then beam quality is maintained, but the fiber becomes more susceptible to pump radiation leakage

Engineering Contradiction:
Improvebeam qualityVSAvoidpump radiation leakage
Core Design Contradiction:
ReliabilityVSObject-generated harmful factors

Solution Approach 1:

The patent introduces localized modifications to the reflective cladding with different refractive indices or absorbing properties at specific positions along the fiber. These local quality changes are designed to prevent pump radiation leakage in specific regions while preserving the overall large cross-sectional area that maintains beam quality and reduces nonlinear effects

Inventive Principle:
Principle #3Local quality

3Productivity

If the fiber operates at high pump power to increase output power, then productivity is improved, but the fiber lifespan is reduced due to overheating

Engineering Contradiction:
Improveoutput powerVSAvoidfiber lifespan
Core Design Contradiction:
ProductivityVSDuration of action of stationary object

Solution Approach 1:

The tapered fiber design dynamically distributes pump power density along the fiber length, with the smaller cross-section at the input end handling high pump power density and the gradually increasing cross-section toward the output end reducing power density. This dynamic adaptation prevents localized overheating and enables sustained high-power operation, extending fiber lifespan while maintaining high productivity

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The patent introduces modified reflective cladding sections with different refractive indices or absorbing materials as intermediary elements that manage heat distribution and prevent pump radiation leakage. These intermediary structures act as thermal and optical buffers, protecting the fiber from overheating damage while enabling high-power operation

Inventive Principle:
Principle #24Intermediary (Mediator)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The design enhances the maximum achievable average and peak power while maintaining beam quality by reducing overheating and nonlinear effects, thus extending the fiber's operational lifespan.

Implementation Method 1

incorporating optical inhomogeneities or higher refractive index materials to manage heat and prevent leakage

Methodology Applied
Scientific EffectScattering: Scattering

Implementation Method 2

a first reflective cladding adjacent to the core and having the refractive index less than the refractive index of the core in order to meet the total internal reflection condition at the core—the first cladding boundary

Methodology Applied
Scientific EffectTotal internal reflection: Total Internal Reflection

Implementation Method 3

this radiation is absorbed in the active core of the optical fiber, and provides amplification of the signal propagating in the core

Methodology Applied
Scientific EffectAbsorption (EM radiation): Absorption (EM radiation)

Implementation Method 4

reducing overheating and nonlinear effects, thus extending the fiber's operational lifespan

Methodology Applied
Scientific EffectThermal conduction: Conduction (thermal)

Data Source

PatentUS12580358B2Active optical fiber with variable cross-section area, method of production the same (variants) and an optical signal amplifier based on it
Publication Date: 2026.03.17 TAPER LIGHT
  • US12580358B2 patent drawing
  • US12580358B2 patent drawing
  • US12580358B2 patent drawing

AI summary

The active optical fiber comprises an active core doped with at least one the active element and at least two reflective claddings; the cross-sectional area of the core and the cross-sectional area of the reflective cladding adjacent to the core continuously change along the length of the active optical fiber so that the maximum total area Smax of the cross-sectional area of the core and the reflective cladding is at least twice as large as the minimum total area Smin of the cross-sectional area of the core and the reflective cladding; at least one reflective cladding of said at least two reflective claddings comprises at least one modified section configured to reduce the power of the pump radiation propagating along the fiber in at least one reflective cladding after passing the at least one modified section; the at least one modified section of the reflective cladding is located in that region along the axis of the optical fiber, where the total area Sint of the cross-section of the core and the reflective cladding adjacent to the core satisfies the following condition: 1.5×Smin≤Sint≤Smax. The method for manufacturing the active optical fiber and the optical signal amplifier based on the active optical fiber are also proposed.