Active Frost Detection via Skin Temperature Monitoring

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Solution Overview

Problem

Current methods lack reliable technology to determine active frost conditions on aircraft surfaces, leading to unnecessary use of expensive and environmentally harmful de-icing fluids, increased aircraft turnaround times, and potential flight delays due to conservative treatment assumptions.

Innovation Solution

An active frost forecasting, detection, and warning system using sensors with good heat transfer properties, temperature sensors, and a communication system to compare skin temperature with ambient and frost point temperatures, providing warnings and forecasts for active frost conditions.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If anti-icing fluids are uniformly applied to prevent frost formation, then aircraft are protected from frost accumulation, but costs increase, environmental impact worsens, and turnaround time increases

Engineering Contradiction:
Improvefrost protection reliabilityVSAvoidde-icing fluid consumption
Core Design Contradiction:
ReliabilityVSLoss of substance

Solution Approach 1:

The system monitors temperature and humidity parameters to detect active frost conditions, enabling conditional application of de-icing fluids only when parameters indicate frost formation risk, rather than uniform application

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The aircraft surface temperature sensing capability allows the aircraft itself to provide information about its thermal state, enabling self-diagnosis of frost risk without external intervention

Inventive Principle:
Principle #25Self-service

2Reliability

If anti-icing fluids are uniformly applied to prevent frost formation, then aircraft are protected from frost accumulation, but turnaround time increases

Engineering Contradiction:
Improvefrost protection reliabilityVSAvoidaircraft turnaround time
Core Design Contradiction:
ReliabilityVSLoss of time

Solution Approach 1:

By monitoring temperature and humidity parameters in real-time, the system enables targeted de-icing operations only when conditions warrant it, reducing unnecessary fluid application and associated turnaround time delays

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The system provides advance warning of active frost conditions, allowing operators to prepare and apply de-icing fluids proactively before frost accumulation occurs, rather than reacting to visible frost

Inventive Principle:
Principle #10Preliminary action

3Reliability

If conservative treatment assumption is made for all frost conditions, then safety is maintained, but operational efficiency decreases due to unnecessary fluid application

Engineering Contradiction:
Improveflight safetyVSAvoidoperational efficiency
Core Design Contradiction:
ReliabilityVSProductivity

Solution Approach 1:

The system continuously monitors temperature and humidity feedback to distinguish between active and passive frost conditions, enabling differentiated responses that maintain safety while improving efficiency

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The system applies different treatment strategies based on local conditions at specific aircraft surfaces, treating only areas with active frost conditions rather than uniform conservative treatment

Inventive Principle:
Principle #3Local quality

4Duration of action of stationary object

If de-icing fluids are applied during active frost conditions, then holdover time is sufficient for departure, but costs and environmental impact increase

Engineering Contradiction:
Improveholdover timeVSAvoidenvironmental impact
Core Design Contradiction:
Duration of action of stationary objectVSObject-affected harmful factors

Solution Approach 1:

The system monitors temperature and humidity parameters to detect active frost conditions, enabling targeted application of de-icing fluids only when parameters indicate continued frost formation risk, optimizing holdover time while reducing environmental impact

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enables accurate detection and prediction of active frost, reducing the need for excessive de-icing fluids, lowering environmental impact, and minimizing aircraft delays by distinguishing between active and passive frost, thereby optimizing de-icing operations.

Implementation Method 1

one or more temperature sensors fixed to the skin for measuring skin temperature

Methodology Applied
Scientific EffectThermal energy detection:

Implementation Method 2

an active frost sensor comprising an upper skin manufactured from a material with good heat transfer properties

Methodology Applied
Scientific EffectHeat transfer: Conduction (thermal)

Implementation Method 3

the skin being insulated on a lower surface of the skin

Methodology Applied
Scientific EffectThermal insulation: Thermal Insulation

Data Source

PatentEP3028076B1Active frost forecasting, detection and warning system and method
Publication Date: 2019.07.10 SUREWX
  • EP3028076B1 patent drawingFigure 1
  • EP3028076B1 patent drawingFigure 2
  • EP3028076B1 patent drawingFigure 3

AI summary

An active frost warning system for the forecasting and/or detection of active frost conditions by determining the surface or skin temperature of an active frost sensor and comparing the surface or skin temperature with outside ambient temperature and frost point temperature is provided. The system predicts active frost conditions when the surface or skin temperature of the sensor is less than frost point temperature or when the rate of cooling of the surface or skin temperature indicates that the surface or skin temperature of the senor will be less than the frost point temperature in the future.