Actively Stabilized Gimbal Torque Control for Lightweight Camera Payloads

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Solution Overview

Problem

Existing camera stabilization systems, particularly for miniaturized and lightweight cameras, face challenges in providing consistent and effective stabilization control, requiring significant skill and technique, and are limited in their ability to maintain angular stability, especially in active stabilizer systems.

Innovation Solution

An actively stabilized payload support apparatus with a gimbal system featuring torque generators and processing devices that utilize rotation measurements and algorithms to generate torques for roll, tilt, and pan axes, enhancing angular inertia and stability through a combination of sector gears and drive gears, and employing an omni-axial torque generator for stabilization.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Weight of moving object

If passive inertial stabilizers are used to support lightweight cameras with reduced moments of inertia, then the camera can be miniaturized and reduced in weight, but the stabilizer requires greater skill and technique for effective use

Engineering Contradiction:
Improvecamera weightVSAvoidoperator skill requirement
Core Design Contradiction:
Weight of moving objectVSEase of operation

Solution Approach 1:

The patent replaces the passive mechanical inertial stabilization system with an active electronic stabilization system using torque generators, rotation measuring devices, and processing devices that actively compensate for motion, thereby reducing the skill required to operate while supporting lightweight cameras

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The patent implements feedback control by using rotation measuring devices to detect angular motion and processing devices to calculate compensating torques, which are then applied by torque generators to actively stabilize the camera, reducing operator skill requirements

Inventive Principle:
Principle #23Feedback

2Stability of the object's composition

If passive inertial stabilizers are used to provide angular stability, then smooth image capture is achieved, but significant training time and effort are required to become technically proficient

Engineering Contradiction:
Improveangular stabilityVSAvoidtraining time
Core Design Contradiction:
Stability of the object's compositionVSLoss of time

Solution Approach 1:

The patent replaces passive mechanical stabilization with active electronic stabilization using torque generators and processing devices that automatically maintain angular stability through feedback control, eliminating the need for extensive operator training

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The active stabilization system performs self-correction by automatically detecting motion through rotation measuring devices and applying compensating torques through torque generators, stabilizing the camera without requiring operator skill or training

Inventive Principle:
Principle #25Self-service

3Reliability

If active stabilizer systems are implemented for miniaturized cameras, then stabilization control can be improved, but device complexity increases

Engineering Contradiction:
Improvestabilization control consistencyVSAvoidsystem complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent integrates multiple functions into unified components: the processing device performs both rotation measurement processing and torque calculation, while the torque generators serve both stabilization and positioning functions, reducing overall system complexity despite improved reliability

Inventive Principle:
Principle #6Universality (Multi-functionality)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution provides improved angular stability and reduced skill requirements for operators, allowing for smooth and quality image capture by actively compensating for unwanted motion, effectively stabilizing lightweight cameras like those in Steadicam Merlin systems, making them less susceptible to wind disturbances and operator input.

Implementation Method 1

a torque generator system that includes torque generators for one or more of the gimbal axes

Methodology Applied
Scientific EffectElectromagnetic induction: Electromagnetic Induction

Implementation Method 2

a rotation measuring device measures an angle θ of rotation of a pan shaft or pan motion

Methodology Applied
Scientific EffectGyroscope: Gyroscope

Implementation Method 3

Passive inertial stabilizers reduce or avoid unwanted angular and spatial motion

Methodology Applied
Scientific EffectMoment of inertia: Moment of Inertia

Implementation Method 4

Passive inertial stabilizers reduce or avoid unwanted angular and spatial motion

Methodology Applied
Scientific EffectAngular momentum: Angular Momentum

Data Source

PatentUS10359690B2Actively stabilized payload support apparatus and methods
Publication Date: 2019.07.23 WAGNER STEVEN D
  • US10359690B2 patent drawing
  • US10359690B2 patent drawing
  • US10359690B2 patent drawing

AI summary

A payload stabilizer and methods for stabilizing a payload suitable for use with video camera payloads. The stabilizer has a feedback system providing supplemental torques to the payload through a gimbal.