Active Glass Interposer Waveguides for PIC Coupling Loss Compensation

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Solution Overview

Problem

Efficiently aligning optics to couple light into and out of photonic integrated circuits (PICs) is challenging due to coupling losses, leading to poor performance and low yield in existing methods such as using V-grooves or fabricating lenses.

Innovation Solution

A glass interposer with signal waveguides and a pump waveguide adjacent to each signal waveguide, where light from a laser pumps ions in the signal waveguides to create a population inversion, amplifying the signal and compensating for coupling losses.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If V-grooves are used to align fiber connector or lens is fabricated on PIC, then coupling alignment is achieved, but coupling losses occur leading to poor performance

Engineering Contradiction:
Improvecoupling performanceVSAvoidcoupling loss
Core Design Contradiction:
ReliabilityVSLoss of energy

Solution Approach 1:

A glass interposer with waveguides is introduced as an intermediary component between the optical fiber and the PIC. The interposer includes input waveguides that receive light from the fiber and output waveguides that couple to the PIC, with pump waveguides positioned adjacent to signal waveguides to provide optical amplification. This intermediary structure with active amplification compensates for coupling losses that occur in traditional passive alignment methods.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Productivity

If traditional alignment methods are used, then manufacturing process is simple, but yield is low due to coupling losses

Engineering Contradiction:
Improvemanufacturing yieldVSAvoidcoupling loss
Core Design Contradiction:
ProductivityVSLoss of energy

Solution Approach 1:

The glass interposer with signal waveguides and pump waveguides is fabricated in advance with precise waveguide positioning. The pump waveguides are pre-positioned adjacent to signal waveguides, and dopants are pre-implanted in the signal waveguides. This preliminary preparation of the interposer with built-in amplification capability allows compensation for coupling losses to occur automatically during operation, improving yield without requiring complex real-time alignment adjustments.

Inventive Principle:
Principle #10Preliminary action

3Reliability

If pump waveguide is positioned adjacent to signal waveguide, then signal amplification is achieved, but device complexity increases

Engineering Contradiction:
Improvesignal transmission qualityVSAvoidwaveguide structure complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The pump waveguide and signal waveguide are merged into a single glass interposer substrate, with the pump waveguide positioned adjacent to the signal waveguide. Both waveguides are fabricated using the same waveguide formation process on the same substrate, and the dopant implantation process treats both waveguides similarly. This merging approach provides signal amplification while avoiding the complexity of separate, independently fabricated waveguide systems.

Inventive Principle:
Principle #5Merging (Combining)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The amplification in the signal waveguides reduces coupling losses from optical fibers to the PIC, improving performance and yield by enhancing signal transmission.

Implementation Method 1

Light from a laser is coupled into the pump waveguides, and the light pumps ions in the signal waveguides to create a population inversion. When signal light passes through the signal waveguides, it is amplified.

Methodology Applied
Scientific EffectOptical amplification: Light

Implementation Method 2

the light pumps ions in the signal waveguides to create a population inversion

Methodology Applied
Scientific EffectPopulation inversion:

Data Source

PatentUS20230350131A1Technologies for signal amplification for a photonic integrated circuit
Publication Date: 2023.11.02 INTEL CORP
  • US20230350131A1 patent drawing
  • US20230350131A1 patent drawing
  • US20230350131A1 patent drawing

AI summary

Techniques for signal amplification for a photonic integrated circuit (PIC) die are disclosed. In the illustrative embodiment, an optical fiber is coupled to an input signal waveguide in a glass interposer, and an input signal waveguide of a PIC die is coupled to the input signal waveguide of the glass interposer. In order to compensate for any coupling losses, the input signal waveguide of the glass interposer is active, amplifying an input signal. Light in a pump waveguide near the input signal waveguide pumps ions in the input signal waveguide into a population inversion, allowing them to amplify the input signal.