Active Source Impedance Control for Stable Plasma Power Amplifiers

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Solution Overview

Problem

Existing electrical generator systems experience instability and inefficiency when connected to non-linear loads, such as plasma loads, due to mismatched source and load impedances, leading to significant power dissipation and reduced power delivery capabilities.

Innovation Solution

A system comprising an impedance element and a control component that adjusts the source impedance of the generator to match the plasma load impedance, reducing power dissipation by applying a voltage that matches the generator's output voltage and using a current source to mitigate energy loss, thereby stabilizing power delivery.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If a balanced amplifier configuration is used to control source impedance, then system stability is improved, but power dissipation in terminating resistors increases and power delivery capability deteriorates

Engineering Contradiction:
Improvesystem stabilityVSAvoidpower dissipation in terminating resistors
Core Design Contradiction:
ReliabilityVSLoss of energy

Solution Approach 1:

An impedance modification component is introduced as an intermediary between the balanced amplifier and the plasma load. This component actively modifies the apparent source impedance presented to the load, enabling the system to maintain stability while reducing power dissipation in the amplifier's internal terminating resistors by better matching the load impedance.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The impedance modification component dynamically changes the electrical parameters (impedance) presented to the plasma load. By adjusting the impedance transformation ratio and phase characteristics, the system optimizes power transfer while maintaining stability, thereby reducing unnecessary power dissipation in the balanced amplifier configuration.

Inventive Principle:
Principle #35Parameter changes

2Loss of energy

If class D or E amplifiers are used, then efficiency is improved, but source impedance mismatch with plasma load worsens

Engineering Contradiction:
Improveamplifier efficiencyVSAvoidsource impedance matching
Core Design Contradiction:
Loss of energyVSAdaptability or versatility

Solution Approach 1:

The impedance modification component serves as a mediator between the high-efficiency class D or E amplifier and the plasma load. It transforms the amplifier's fixed source impedance into a variable impedance that can be matched to the plasma load characteristics, thereby maintaining both efficiency and adaptability.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The impedance modification component introduces dynamic impedance transformation capabilities to the otherwise static source impedance of class D or E amplifiers. By continuously adapting the impedance parameters in response to plasma load conditions, the system maintains optimal power transfer efficiency while preserving the inherent efficiency advantages of class D or E amplifier operation.

Inventive Principle:
Principle #15Dynamics

3Device complexity

If reflected power is accepted at 20% of output capability, then system simplicity is maintained, but voltage-current capability and design strain increase

Engineering Contradiction:
Improvesystem simplicityVSAvoidvoltage-current capability
Core Design Contradiction:
Device complexityVSStrength

Solution Approach 1:

The impedance modification component incorporates feedback mechanisms that monitor the plasma load impedance and adjust the transformation parameters accordingly. This feedback control enables the system to minimize reflected power dynamically, reducing the need to accept 20% reflected power and thereby improving voltage-current capability without substantially increasing system complexity.

Inventive Principle:
Principle #23Feedback

Data Source

PatentEP2517360B1Efficient active source impedance modification of a power amplifier
Publication Date: 2014.12.10 ADVANCED ENERGY IND INC
  • EP2517360B1 patent drawingFigure 1
  • EP2517360B1 patent drawingFigure 2A~2B
  • EP2517360B1 patent drawingFigure 3A~3B

AI summary

A system, method, and apparatus for stabilizing interactions between an electrical generator and a nonlinear load are described. One illustrative embodiment includes an impedance element that is coupled to an output of the generator and a power source coupled to the impedance element. The power source applies power to, or across, the impedance element so as to reduce energy loss that would ordinarily occur due to energy dissipation by way of the impedance element. In many variations, the power source operates within a defined bandwidth so that a stabilizing effect is achieved outside of this bandwidth.