Active Inductor Device for Compact High-Inductance Power Systems

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Solution Overview

Problem

High inductance inductors in power electric systems are expensive, bulky, and contribute significantly to weight, with limited options for adjustable inductance values, especially in high power applications.

Innovation Solution

A two-terminal active inductor device with a controllable inductance value, comprising a power converter, a fixed inductor component, and a processor system that adjusts inductance based on input voltage or current, allowing for programmable and adjustable inductance values, enabling compact and lightweight designs suitable for various power applications.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If a traditional passive inductor with high inductance is used, then the inductance value is achieved, but the device becomes bulky and heavy

Engineering Contradiction:
Improveinductance valueVSAvoidinductor weight
Core Design Contradiction:
ReliabilityVSWeight of stationary object

Solution Approach 1:

The patent replaces the mechanical passive inductor structure with an active electronic system consisting of power switches, capacitors, and control circuitry. The inductance function is achieved through active power conversion rather than physical wire windings, eliminating the need for bulky copper coils and magnetic cores.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The patent enables dynamic adjustment of inductance values through digital control of the power converter switching patterns. The effective inductance can be programmed to different values (e.g., 10µH to 1000µH) by changing control parameters, allowing the same physical device to provide multiple inductance values without physical reconfiguration.

Inventive Principle:
Principle #35Parameter changes

2Reliability

If a traditional passive inductor with high inductance is used, then the inductance value is achieved, but the device occupies significant volume

Engineering Contradiction:
Improveinductance valueVSAvoidinductor volume
Core Design Contradiction:
ReliabilityVSVolume of stationary object

Solution Approach 1:

The patent replaces the mechanical passive inductor structure with an active electronic system consisting of power switches, capacitors, and control circuitry. The inductance function is achieved through active power conversion rather than physical wire windings, eliminating the need for bulky copper coils and magnetic cores.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The active inductor device can serve multiple functions: it provides inductance for power factor correction, can be programmed to different inductance values for different applications, and integrates control logic within the same device. This multi-functionality reduces the need for separate components.

Inventive Principle:
Principle #6Universality (Multi-functionality)

3Reliability

If fixed inductance inductors are manufactured for different inductance values, then specific inductance requirements are met, but manufacturing complexity and cost increase

Engineering Contradiction:
Improveinductance value specificationVSAvoidmanufacturing process complexity
Core Design Contradiction:
ReliabilityVSEase of manufacture

Solution Approach 1:

The patent enables dynamic adjustment of inductance values through digital control of the power converter switching patterns. The effective inductance can be programmed to different values (e.g., 10µH to 1000µH) by changing control parameters, allowing the same physical device to provide multiple inductance values without physical reconfiguration.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The active inductor device can serve multiple functions: it provides inductance for power factor correction, can be programmed to different inductance values for different applications, and integrates control logic within the same device. This multi-functionality reduces the need for separate components.

Inventive Principle:
Principle #6Universality (Multi-functionality)

4Adaptability or versatility

If adjustable inductors are designed, then inductance adaptability is improved, but device complexity increases

Engineering Contradiction:
Improveinductance adjustabilityVSAvoidinductor structure complexity
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The patent enables dynamic adjustment of inductance values through digital control of the power converter switching patterns. The effective inductance can be programmed to different values (e.g., 10µH to 1000µH) by changing control parameters, allowing the same physical device to provide multiple inductance values without physical reconfiguration.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The inductor device includes an integrated processor system that automatically senses operating conditions and adjusts the effective inductance to optimize performance. The device self-regulates based on feedback from voltage and current sensors, eliminating the need for external complex control circuitry.

Inventive Principle:
Principle #25Self-service

Data Source

PatentUS11515067B2Two-terminal active inductor device
Publication Date: 2022.11.29 AALBORG UNIV
  • US11515067B2 patent drawing
  • US11515067B2 patent drawing
  • US11515067B2 patent drawing

AI summary

An active two-terminal inductor device with a controllable inducitance based on an inductance value input L_I. A processor system PRS executes an algorithm which controls a power converter PCV with controllable electric switches connected to the two external terminals A, B along with a fixed value inductor component L1. Based on sampling of at least a voltage or a current in connection with the inductor component L1, the algorithm controls the power converter PCV to provide a resulting inductance across the external terminals A, B which serves to match the inductance value input L_I.