Active Lag Damper Dynamic Spring Rate Control

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Solution Overview

Problem

Conventional dampers in aircraft lack the ability to controllably manipulate their dynamic spring rate during flight, leading to reduced efficiency when operating outside designed conditions.

Innovation Solution

An active lag-damper system with a computer-controlled pump system that adjusts the dynamic spring rate in real-time by altering fluid pressure within the damper chambers, using feedback sensors to optimize performance across varying flight conditions.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If conventional passive dampers are used, then the structure is simple and manufacturing is easy, but the dynamic spring rate cannot be adjusted during flight, reducing efficiency under varying flight conditions

Engineering Contradiction:
Improveadjustability of dynamic spring rateVSAvoidcomplexity of damper system
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The patent applies the Dynamics principle by transforming the static, fixed spring rate of conventional passive dampers into a dynamic, adjustable spring rate. This is achieved through an active control system that includes a pump mechanism to vary fluid pressure, control valves to regulate fluid flow between chambers, and sensors to detect flight conditions. The system continuously adapts the damper's dynamic spring rate to match varying flight conditions, resolving the contradiction between adaptability and complexity by introducing controlled dynamic adjustment mechanisms.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The patent applies the Parameter changes principle by actively modifying the physical parameters of the damper system during operation. Specifically, the fluid pressure within the chambers is varied through the pump and valve system, which directly changes the dynamic spring rate parameter. This allows the damper to optimize its performance characteristics for different flight conditions, transitioning from a fixed-parameter passive system to a variable-parameter active system that maintains adaptability while managing complexity through controlled parameter modification.

Inventive Principle:
Principle #35Parameter changes

2Reliability

If the damper is designed for specific flight conditions, then manufacturing precision can be maintained, but performance degrades when operating outside designed conditions

Engineering Contradiction:
Improveperformance consistency across flight conditionsVSAvoidcomplexity of control system
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent applies the Feedback principle by implementing a closed-loop control system that continuously monitors flight conditions through sensors and automatically adjusts the damper's dynamic spring rate in response. The sensors detect parameters such as flight phase, rotor speed, and vibration levels, and this information feeds back to the control system, which modulates the pump and valve operations to maintain optimal damper performance. This feedback mechanism ensures reliable performance across varying flight conditions while managing system complexity through automated control rather than manual intervention.

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The patent applies the Universality principle by designing a damper system that can perform multiple functions across different flight conditions through active adjustment. Rather than requiring separate dampers optimized for each flight phase (hover, transition, forward flight), the single active damper system can adapt its dynamic spring rate to serve multiple flight regimes effectively. The pump-valve-sensor control system enables this multi-functionality, allowing one damper unit to replace what would traditionally require multiple specialized units, thereby improving reliability across conditions while balancing complexity through consolidation.

Inventive Principle:
Principle #6Universality (Multi-functionality)

3Productivity

If active control systems are added to adjust dynamic spring rate, then performance under varying flight conditions improves, but device complexity and manufacturing difficulty increase

Engineering Contradiction:
Improvedamping efficiencyVSAvoidease of damper manufacturing
Core Design Contradiction:
ProductivityVSEase of manufacture

Solution Approach 1:

The patent applies the Segmentation principle by dividing the active damper system into distinct functional modules: the damper chamber assembly, the pump mechanism, the valve system, and the sensor array. Each module can be designed, tested, and manufactured relatively independently, then assembled into the complete active damper system. This modular segmentation improves damping efficiency through coordinated active control while easing manufacturing by allowing specialized components to be produced by different teams using optimized processes for each subsystem, rather than requiring monolithic manufacturing of the entire complex system.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent applies the Intermediary principle by introducing a fluid pressure medium as the intermediary between the control system and the damper elements. The pump and valve system manipulate fluid pressure, which then acts as the mediating force to adjust the dynamic spring rate of the damper. This fluid intermediary simplifies manufacturing compared to direct mechanical actuation of the spring elements, as fluid pressure control through standard hydraulic components is more readily manufactured and controlled than direct mechanical adjustment mechanisms. The fluid medium provides a smooth, continuous means of parameter adjustment that is easier to manufacture and control than discrete mechanical linkages.

Inventive Principle:
Principle #24Intermediary (Mediator)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The system effectively reduces vibratory forces on the rotor hub by dynamically adjusting the damper's spring rate, ensuring optimal performance across different flight conditions and modes.

Implementation Method 1

a pump system configured to alter a pressure of the fluid within the chambers, thereby altering a dynamic spring rate of the damper

Methodology Applied
Scientific EffectFluid pressure: Pressure Increase

Implementation Method 2

Dampers are well known in the art for effectively dampening adverse forces exerted on a structure

Methodology Applied
Scientific EffectVibration damping: Damping

Implementation Method 3

the dampers could utilizes a plurality of fluid chamber in communication with each other, wherein movement of the damper means disposed within the damper causes the fluid carried within the chambers to pass through a common passage, which in turn dampens the adverse forces

Methodology Applied
Scientific EffectViscous damping: Viscous Damping

Implementation Method 4

The dampers are typically passive dampers and are manufactured with one or more of elastomeric materials, fluid chambers, or the combination of both to dampen the forces

Methodology Applied
Scientific EffectElasticity: Elasticity

Data Source

PatentUS10759530B2Vibration control with active lag damper
Publication Date: 2020.09.01 BELL HELICOPTER TEXTRON INC
  • US10759530B2 patent drawing
  • US10759530B2 patent drawing
  • US10759530B2 patent drawing

AI summary

A rotor system includes a hub assembly, a first, second, and third rotor blade rotatably attached to the hub assembly, a first, second, and third damper pivotally attached to the hub assembly and pivotally attached to the first, second, and third rotor blade, respectively, and a control system operably associated with the first, second, and third damper. A method to control vibratory forces exerted on the hub assembly via the first and second rotor blade includes separately controlling a dynamic spring rate of each of the first and second dampers with the control system.