Active LED Pixel Control for Synchronized Displays and String Failover

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Solution Overview

Problem

Conventional LED array devices face challenges in achieving small pixel pitches for high-resolution displays while managing complexity and cost, particularly due to the increased density of electrical devices and thermal crowding in driver electronics.

Innovation Solution

The implementation of active electrical elements within LED packages that include driver devices, signal conditioning, memory, ESD protection, and thermal management, enabling active matrix addressing and synchronization of LED pixels for coordinated operation and failure mitigation.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Manufacturing precision

If pixel pitch is decreased to increase display resolution, then image resolution is improved, but device complexity and manufacturing cost increase due to higher density of electrical devices

Engineering Contradiction:
Improveimage resolutionVSAvoidcomplexity of electrical devices
Core Design Contradiction:
Manufacturing precisionVSDevice complexity

Solution Approach 1:

The patent combines multiple electrical devices (driver circuitry, capacitors, transistors) into integrated LED packages, where each package contains LED chips and associated control electronics. This integration reduces the number of discrete components needed on the display panel, thereby decreasing device complexity and manufacturing cost while maintaining high image resolution through small pixel pitches.

Inventive Principle:
Principle #5Merging (Combining)

2Manufacturing precision

If pixel pitch is decreased to increase display resolution, then image resolution is improved, but thermal crowding increases due to closer spacing of electrical devices

Engineering Contradiction:
Improveimage resolutionVSAvoidthermal crowding
Core Design Contradiction:
Manufacturing precisionVSTemperature

Solution Approach 1:

By integrating driver circuitry and control devices within the LED packages themselves, the patent reduces the overall device density on the panel. This consolidation improves thermal management by reducing thermal crowding, as heat-generating components are more efficiently distributed and managed within integrated modules rather than densely packed as separate discrete devices.

Inventive Principle:
Principle #5Merging (Combining)

3Stability of the object's composition

If active electrical elements are integrated within LED packages for synchronized operation, then operation synchronization is improved, but device complexity increases due to additional control circuitry

Engineering Contradiction:
Improveoperation synchronizationVSAvoidcomplexity of control circuitry
Core Design Contradiction:
Stability of the object's compositionVSDevice complexity

Solution Approach 1:

The patent integrates active electrical elements (driver circuitry, capacitors, transistors) directly within the LED packages, combining the functions of light emission and active control in a single integrated unit. This approach improves operation synchronization by ensuring that each LED pixel can be independently and simultaneously controlled, while the integration actually reduces overall device complexity by eliminating the need for separate control boards and reducing the number of external connections required.

Inventive Principle:
Principle #5Merging (Combining)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach allows for efficient synchronization of LED pixels, reduces the complexity and cost of LED panels by minimizing the number of separate electrical devices, and improves thermal management, enabling higher resolution displays with reduced operational powers.

Implementation Method 1

When a bias is applied across the doped layers, holes and electrons are injected into the one or more active layers where they recombine to generate emissions such as visible light or ultraviolet emissions

Methodology Applied
Scientific EffectElectroluminescence: Electroluminescence

Data Source

PatentUS20240355992A1Active control of light emitting diodes and light emitting diode displays
Publication Date: 2024.10.24 CREELED INC
  • US20240355992A1 patent drawing
  • US20240355992A1 patent drawing
  • US20240355992A1 patent drawing

AI summary

Synchronization for light emitting diode (LED) pixels in an LED display is provided so that one or more actions of all LED pixels are able to be initiated at the same time, or within a millisecond. LED displays and corresponding systems may include a controller that is configured for sending communication signals to one or more strings of LED pixels. Active electrical elements within each LED pixel may be configured to receive the communication signals, generate corresponding synchronization signals, and respond in a manner that is coordinated with all other LED pixels in a particular LED display. Failure mitigation of LED pixel failures within an LED string is provided where the controller is configured with bidirectional communication ports for communication with the LED string. In a failure mitigation process, the bidirectional communication ports may switch directions to provide communication signals to both sides of an LED string.