Active Linear Throttle Assembly With Haptic Feedback

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Solution Overview

Problem

Existing fly-by-wire aircraft throttle systems, particularly rotary throttles, lack natural control and effective haptic feedback, making it difficult for pilots to accurately manage engine control.

Innovation Solution

An active linear throttle assembly using a linear motor to provide haptic feedback, equipped with a detector to measure kinematic variables or force applied to the grip, allowing for improved control and feedback.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If rotary throttles are used in fly-by-wire systems, then haptic feedback can be provided through actuators, but the control feels unnatural to pilots and accuracy is reduced

Engineering Contradiction:
Improvenatural control feelVSAvoidcontrol accuracy
Core Design Contradiction:
Ease of operationVSReliability

Solution Approach 1:

The patent inverts the conventional rotary throttle design by using a linear motor to produce linear motion instead of rotary motion. This inversion allows the grip to move in a straight line, providing a more natural control feel to pilots while maintaining precise control accuracy through electronic actuation and haptic feedback mechanisms.

Inventive Principle:
Principle #13The other way round (Inversion)

2Reliability

If linear throttles are used to provide natural control, then pilot accuracy is improved, but haptic feedback capability is lost

Engineering Contradiction:
Improvecontrol accuracyVSAvoidhaptic feedback
Core Design Contradiction:
ReliabilityVSEase of operation

Solution Approach 1:

The linear motor serves multiple functions simultaneously: it acts as both the actuator for moving the grip and the haptic feedback device. By controlling the current to the linear motor, the system can produce precise linear motion for accurate control while also generating tactile sensations for haptic feedback, eliminating the need for separate rotary actuators.

Inventive Principle:
Principle #6Universality (Multi-functionality)

3Device complexity

If motor current is used to detect force applied to grip, then system complexity is reduced, but measurement accuracy is compromised

Engineering Contradiction:
Improvedetection system simplicityVSAvoidforce measurement accuracy
Core Design Contradiction:
Device complexityVSMeasurement precision

Solution Approach 1:

The patent introduces a separate force detector as an intermediary device that directly measures the force applied to the grip. This independent sensor provides accurate force measurements without relying on motor current data, enabling more precise control responses and haptic feedback while maintaining system simplicity through a dedicated measurement component.

Inventive Principle:
Principle #24Intermediary (Mediator)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enhances pilot control over aircraft engines by providing accurate haptic feedback and additional data for backup modes, ensuring reliable operation even in jammed conditions.

Implementation Method 1

a linear motor wherein the linear motor comprises a linearly extending track and a carriage... a controller configured to control a current or voltage provided by a power supply to at least one of the linearly extending track or the carriage in order to control movement of the carriage with respect to the linearly extending track

Methodology Applied
Scientific EffectElectromagnetic force: Lorentz Force

Data Source

PatentEP4644253A1Active linear throttle assembly
Publication Date: 2025.11.05 BAE SYSTEMS PLC
  • EP4644253A1 patent drawingFigure 1~2
  • EP4644253A1 patent drawingFigure 3~4
  • EP4644253A1 patent drawingFigure 5~6

AI summary

An active throttle assembly is described. The active throttle assembly comprises a linear motor (120), the linear motor (120) comprising a linearly extending track (124) and a carriage (122). The active throttle assembly further comprises a grip (110), wherein the grip (110) is affixed to the carriage (122); a controller (140) configured to control a current or voltage provided by a power supply (570) to at least one of the linearly extending track (124) or the carriage (122) in order to control movement of the carriage (122) with respect to the linearly extending track (124); and a detector configured to measure at least one of a kinematic variable of the grip (110) or a force applied to the grip (110).