Active Mask Projector Diffracted Light Animation

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Solution Overview

Problem

Existing projectors lack the ability to accurately control and animate lighting effects, often requiring expensive and large video projectors that produce undesirably bright and diffuse light, leading to video black issues and insufficient sparkle or specular quality for applications like theme parks and entertainment settings.

Innovation Solution

A projector system utilizing an active mask with addressable pixels or optical shutter elements, controlled by a controller to selectively project diffracted light from a light source, such as lasers, allowing for programmable patterns and animation by altering the set of pixels over time, using a diffraction assembly with rotating disks and additional diffraction materials to create desired lighting effects.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Illumination intensity

If video projectors are used to provide bright lighting effects, then illumination intensity is improved, but device size and cost increase significantly

Engineering Contradiction:
Improvebrightness of lighting effectsVSAvoidsize and cost of projector system
Core Design Contradiction:
Illumination intensityVSDevice complexity

Solution Approach 1:

The invention segments the projection system into three functional modules: a light source module (laser), a diffraction module (holographic element), and a shutter module (LCD panel). This segmentation allows each component to be optimized independently, achieving high brightness through laser concentration while keeping the overall device compact and cost-effective compared to traditional video projectors.

Inventive Principle:
Principle #1Segmentation

2Area of stationary object

If video projectors are used to illuminate large surfaces, then area coverage is improved, but light quality becomes diffuse and loses sparkle

Engineering Contradiction:
Improveprojection surface areaVSAvoidspecular quality and sparkle of light
Core Design Contradiction:
Area of stationary objectVSIllumination intensity

Solution Approach 1:

The invention applies local quality by using a holographic diffraction element to create concentrated specular highlights and sparkle effects at specific locations on the projection surface. The LCD shutter module selectively blocks or transmits light at individual pixel levels, maintaining sharp, punchy light quality even when projecting across large areas, unlike video projectors that produce uniformly diffuse illumination.

Inventive Principle:
Principle #3Local quality

3Adaptability or versatility

If video projectors are used to create lighting effects, then versatility is improved, but precision control of light patterns is lost

Engineering Contradiction:
Improvevariety of lighting effectsVSAvoidprecision control of light patterns
Core Design Contradiction:
Adaptability or versatilityVSManufacturing precision

Solution Approach 1:

The invention implements dynamics through the LCD shutter module, which can dynamically and precisely control which pixels transmit or block light on a frame-by-frame basis. This allows for exact positioning and shaping of light patterns while maintaining versatility through programmable control, enabling both static patterns and animated sequences with precise spatial and temporal control.

Inventive Principle:
Principle #15Dynamics

4Adaptability or versatility

If rotating diffraction gratings are used to create random lighting displays, then visual interest is improved, but control precision over light patterns is lost

Engineering Contradiction:
Improvevariety of lighting patternsVSAvoidaccuracy of light pattern placement
Core Design Contradiction:
Adaptability or versatilityVSManufacturing precision

Solution Approach 1:

The invention uses the LCD shutter module as an intermediary between the rotating diffraction grating and the projection surface. The shutter precisely controls which diffracted light paths are allowed to reach the screen, enabling accurate placement and shaping of light patterns even as the grating rotates, thus maintaining precision control while achieving pattern variety.

Inventive Principle:
Principle #24Intermediary (Mediator)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enables precise control and animation of lighting effects with high-quality, punchy, and specular light, providing a compact and cost-effective solution for creating sparkling, cosmic, or magical lighting displays without the limitations of traditional video projectors.

Implementation Method 1

a diffraction assembly in the path of the light source to generate diffracted light from the light provided by the light source

Methodology Applied
Scientific EffectDiffraction: Diffraction

Data Source

PatentUS8894216B2Active mask projector providing diffracted light with animation and non-random patterns
Publication Date: 2014.11.25 DISNEY ENTERPRISES INC
  • US8894216B2 patent drawing
  • US8894216B2 patent drawing
  • US8894216B2 patent drawing

AI summary

A projector for projecting diffracted light in a selectable pattern and/or animation on a display surface. The apparatus includes a light source providing one or more beams of coherent light from one or more lasers. The apparatus includes a diffraction assembly in the path of the light source to generate diffracted light by diffracting the laser light with one, two, or more diffraction grating patterns and, optionally, with a diffraction glass or other material. An active mask is provided with a raster that receives the diffracted light and that includes a plurality of optical shutter elements that are selectively operable to project a portion of the diffracted light from the active mask toward the display surface. In one example, the active mask includes a liquid crystal display panel to provide a grid of addressable programmable pixels that are turned on and off to project portions of the diffracted light.