Active Material Haptic Alert System for Vehicle Surfaces

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Solution Overview

Problem

Conventional mechanical actuators used in haptic alert systems are costly, have a large form factor, high power consumption, and are difficult to integrate into vehicle surfaces, leading to reduced comfort for drivers and passengers.

Innovation Solution

Active material-based haptic alert systems that utilize shape memory materials, piezoelectric materials, magnetorheological fluids, and other smart materials to change attributes in response to activation signals, providing vibrations, displacements, or stiffness changes to alert occupants of vehicle conditions without mechanical parts, noise, or complex integration.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If conventional mechanical actuators are used to provide haptic alerts, then the alert function is achieved, but the device size becomes large and the power consumption increases

Engineering Contradiction:
Improvehaptic alert functionVSAvoidactuator size
Core Design Contradiction:
ReliabilityVSVolume of moving object

Solution Approach 1:

The patent replaces conventional mechanical actuators (solenoids, pistons) with active materials that directly convert energy to mechanical motion. Shape memory alloys, piezoelectric materials, and magnetorheological fluids are used to eliminate complex mechanical components, resulting in compact, lightweight haptic alert devices with reduced power consumption while maintaining reliable alert functionality

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The patent utilizes materials that change their physical parameters in response to external stimuli. Shape memory alloys change shape with temperature, piezoelectric materials change dimension with electric field, and magnetorheological fluids change viscosity with magnetic field. These parameter changes enable compact actuator design that delivers sufficient mechanical output for haptic alerts without requiring large mechanical components

Inventive Principle:
Principle #35Parameter changes

2Reliability

If conventional mechanical actuators are used to provide haptic alerts, then the alert function is achieved, but the manufacturing cost increases

Engineering Contradiction:
Improvehaptic alert functionVSAvoidmanufacturing cost
Core Design Contradiction:
ReliabilityVSEase of manufacture

Solution Approach 1:

The patent replaces expensive mechanical actuators with active materials that have simpler construction and fewer moving parts. This substitution reduces manufacturing complexity, assembly requirements, and maintenance needs, leading to lower production costs while maintaining the haptic alert function

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The patent employs composite material structures that combine active materials with flexible substrates or housing materials. These composites can be manufactured using conventional techniques and reduce the need for precision-machined mechanical components, thereby lowering manufacturing costs

Inventive Principle:
Principle #40Composite materials

3Reliability

If conventional mechanical actuators are used to provide haptic alerts, then the alert function is achieved, but the integration into vehicle surfaces becomes complex and comfort is reduced

Engineering Contradiction:
Improvehaptic alert functionVSAvoidintegration complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent utilizes flexible active material elements that can be conformally integrated into vehicle surfaces such as seats, steering wheels, and door panels. These thin-film or flexible actuator elements adapt to curved surfaces without requiring complex mounting structures, maintaining surface aesthetics and passenger comfort while delivering haptic feedback

Inventive Principle:
Principle #30Flexible shells and thin films

Solution Approach 2:

By replacing rigid mechanical actuators with flexible active material elements, the patent simplifies integration into vehicle surfaces. The flexible nature of active materials allows direct bonding to surfaces without complex mechanical linkages, reducing installation complexity and preserving surface integrity and comfort

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

These systems offer robust, low-power, and compact solutions for providing directional and urgency-based haptic alerts, enhancing driver awareness and comfort by eliminating the need for bulky mechanical actuators and allowing for personalized feedback adjustments.

Implementation Method 1

active material adapted to reversibly change at least one attribute in response to an applied activation signal

Methodology Applied
Scientific EffectShape memory effect: Shape Memory Alloy

Implementation Method 2

Active material based haptic alert systems that utilize shape memory materials, piezoelectric materials, magnetorheological fluids

Methodology Applied
Scientific EffectPiezoelectric effect: Piezoelectric Effect

Implementation Method 3

Active material based haptic alert systems that utilize shape memory materials, piezoelectric materials, magnetorheological fluids

Methodology Applied
Scientific EffectMagnetorheological effect: Magnetorheological Fluid

Implementation Method 4

the vehicle surface variously vibrates, displaces, changes stiffness, and/or exerts a force on a contacting portion

Methodology Applied
Scientific EffectVibration: Vibration

Data Source

PatentUS7714701B2Active material based haptic alert system
Publication Date: 2010.05.11 GM GLOBAL TECHNOLOGY OPERATIONS LLC
  • US7714701B2 patent drawing
  • US7714701B2 patent drawing
  • US7714701B2 patent drawing

AI summary

A haptic alert system generally includes an active material based actuator for providing the haptic alert. The active material based actuators refer to the use of several different classes of active materials all of which exhibit a change in at least one attribute such as dimension, shape, and/or flexural modulus when subjected to at least one of many different types of applied activation signals, examples of such signals being thermal, electrical, magnetic, stress, and the like.