Active Noise Control Helmet with Dual-Channel Feedback

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Solution Overview

Problem

Motorcyclists face impaired hearing and safety risks due to high noise levels from engine and wind noise, which existing noise reduction methods, including traditional helmets and active noise cancellation systems, fail to adequately address, especially under harsh acoustical conditions encountered during high-speed riding.

Innovation Solution

A helmet system incorporating an active noise control module with two channels, each having an error-signal input and a reference-signal input, electrically coupled to loudspeakers and microphones positioned to reproduce noise-reducing signals, effectively cancels noise by generating signals from error and reference signals picked up at opposing positions, utilizing a combination of feedback and feed-forward ANC sub-systems.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Object-affected harmful factors

If traditional helmets with sound deadening material are used, then noise levels are reduced, but hearing ability is impaired and safety is compromised

Engineering Contradiction:
Improvenoise levelsVSAvoidhearing ability
Core Design Contradiction:
Object-affected harmful factorsVSReliability

Solution Approach 1:

The patent implements feedback-based active noise control where microphones detect noise inside the helmet and the control module generates anti-phase signals through loudspeakers to cancel the noise, dynamically adjusting to maintain both noise reduction and hearing safety

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The patent introduces an active noise control module as an intermediary system between the external noise source and the rider's ear, using electronic signal processing to cancel noise without blocking the ear canal, thus preserving natural hearing

Inventive Principle:
Principle #24Intermediary (Mediator)

2Object-affected harmful factors

If earplugs are used to reduce noise, then noise levels are reduced, but hearing ability and safety are impaired

Engineering Contradiction:
Improvenoise levelsVSAvoidhearing ability
Core Design Contradiction:
Object-affected harmful factorsVSReliability

Solution Approach 1:

The patent replaces the mechanical passive blocking method of earplugs with an electronic active noise control system that uses microphones, signal processing, and loudspeakers to cancel noise acoustically without physical obstruction of the ear canal

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

3Object-affected harmful factors

If active noise cancellation systems are built-in, then noise levels are reduced, but device complexity increases

Engineering Contradiction:
Improvenoise levelsVSAvoidsystem complexity
Core Design Contradiction:
Object-affected harmful factorsVSDevice complexity

Solution Approach 1:

The patent divides the helmet into functionally independent segments: passive noise isolation layers for structural noise reduction and an active noise control module with separate microphones and loudspeakers for acoustic noise cancellation, allowing each component to be optimized independently

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The active noise control module serves multiple functions: it reduces acoustic noise, maintains hearing safety, and can be integrated into various helmet designs without requiring complete redesign of the helmet structure

Inventive Principle:
Principle #6Universality (Multi-functionality)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The system significantly reduces noise levels, enhancing motorcyclist safety by improving hearing ability and reducing fatigue, while maintaining comfort and fit through the use of memory foam and vibration-dampening materials, effectively addressing the limitations of existing noise cancellation technologies in helmets.

Implementation Method 1

an active noise control module (112) having two channels (301, 302)... The outputs of the two channels (301, 302) are electrically coupled to the two loudspeakers (108, 109)... acoustically reproducing two electrical noise reducing signals at two opposing positions in a helmet

Methodology Applied
Scientific EffectActive noise control: Sound

Implementation Method 2

two microphones (110, 111) disposed in the vicinity of the two loudspeakers (108, 109)... picking up sound at positions in the vicinity of the positions where the noise reducing signals are reproduced

Methodology Applied
Scientific EffectMicrophone transduction: Sound

Implementation Method 3

maintaining comfort and fit through the use of memory foam and vibration-dampening materials

Methodology Applied
Scientific EffectVibration damping: Damping

Implementation Method 4

maintaining comfort and fit through the use of memory foam and vibration-dampening materials

Methodology Applied
Scientific EffectMemory foam absorption: Memory Foam

Data Source

PatentUS11432610B2Active noise control in a helmet
Publication Date: 2022.09.06 HARMAN BECKER AUTOMOTIVE SYST GMBH
  • US11432610B2 patent drawing
  • US11432610B2 patent drawing
  • US11432610B2 patent drawing

AI summary

Exemplary noise reducing methods and systems are configured to acoustically reproduce two electrical noise reducing signals at two opposing positions in a helmet; to pick up sound at positions in the vicinity of the positions where the noise reducing signals are reproduced; and to generate the two noise reducing signals from error-signals and reference-signals. For each noise reducing signal, the corresponding error-signal is generated from the sound picked-up at the same position where the respective noise reducing signal is reproduced; and the reference-signal is generated from the sound picked-up at the position where the respective other noise reducing signal is reproduced.