Active Noise Control for Reverse Osmosis Systems

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Reverse osmosis systems in dialysis machines generate significant noise, which is not adequately reduced by existing methods, necessitating further noise reduction to improve treatment comfort and reduce noise pollution in both clinical and home dialysis settings.

Innovation Solution

The implementation of an active noise reduction system using sensors, controllers, and actuators that generate counter-acoustic signals or vibrations to dampen or eliminate noise at the source, incorporating both classic active noise cancelling and Active Structural-Acoustic Control techniques, with actuators such as shakers or piezoceramics attached to the housing or supporting structures of the reverse osmosis system.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Object-affected harmful factors

If passive noise reduction methods (encapsulation, sound-insulating foam) are used, then some noise reduction is achieved, but further noise reduction is insufficient

Engineering Contradiction:
Improvenoise emissionsVSAvoidnoise reduction capability
Core Design Contradiction:
Object-affected harmful factorsVSDevice complexity

Solution Approach 1:

The patent replaces passive mechanical noise reduction methods (encapsulation, foam lining) with an active control system using sensors, controllers, and actuators. This substitution enables dynamic noise cancellation by generating counter-acoustic signals that actively neutralize noise emissions, achieving superior noise reduction beyond what passive methods can provide.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The patent implements a feedback-based active noise control system where sensors detect noise emissions, the controller processes this information, and actuators generate counter-signals in real-time. This closed-loop feedback mechanism continuously adapts to noise conditions, providing effective noise reduction that responds dynamically to changing operational conditions.

Inventive Principle:
Principle #23Feedback

2Object-affected harmful factors

If active noise cancelling technology is implemented, then noise emissions are significantly reduced, but equipment cost and complexity increase

Engineering Contradiction:
Improvenoise emissionsVSAvoidequipment structure
Core Design Contradiction:
Object-affected harmful factorsVSDevice complexity

Solution Approach 1:

The patent integrates the active noise control system into the existing reverse osmosis system architecture, where the controller can serve both process control and noise reduction functions. The sensor network and actuator placement are designed to leverage existing structural components, reducing the need for separate dedicated noise control hardware and minimizing overall system complexity.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The patent uses the housing wall as an intermediary structure for actuator placement. By mounting actuators on the housing wall rather than requiring separate enclosures or complex mounting structures, the system achieves effective noise cancellation while simplifying the overall equipment structure and reducing the number of additional components needed.

Inventive Principle:
Principle #24Intermediary (Mediator)

3Object-affected harmful factors

If actuators are placed on housing wall, then noise reduction effectiveness is improved, but structural integrity requirements increase

Engineering Contradiction:
Improvenoise emissionsVSAvoidhousing wall strength
Core Design Contradiction:
Object-affected harmful factorsVSStrength

Solution Approach 1:

The patent applies actuators at specific localized positions on the housing wall rather than requiring uniform reinforcement across the entire structure. By strategically placing actuators at key noise transmission points, the system achieves effective noise reduction while minimizing the structural reinforcement needed, maintaining local strength requirements rather than demanding overall structural strengthening.

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The actuators generate counter-vibrations that counterbalance the mechanical stresses and vibrations produced by noise-generating components. This counteracting force reduces the net stress on the housing wall, allowing the use of standard structural designs without requiring excessive reinforcement to handle additional mechanical loads from the noise control system.

Inventive Principle:
Principle #8Anti-weight (Counterweight)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach effectively reduces noise emissions from the reverse osmosis system and other dialysis machine components, enhancing the operational quietness and comfort in dialysis environments by addressing noise at its origin.

Implementation Method 1

the actuator is designed such that it generates such an acoustic signal or such a vibration that the noise generated by the reverse osmosis system is dampened or extinguished

Methodology Applied
Scientific EffectActive noise cancelling: Sound

Implementation Method 2

This includes design measures that actively reduce vibrations and noise through mechanical oscillations

Methodology Applied
Scientific EffectActive Structural-Acoustic Control: Vibration

Implementation Method 3

at least one sensor for detecting at least one noise emitted by the reverse osmosis system

Methodology Applied
Scientific EffectAcoustic detection: Sound

Data Source

PatentEP2311029B1Reverse-osmosis system with an apparatus for reducing noise and method for reducing noise in a reverse-osmosis system
Publication Date: 2018.10.03 FRESENIUS MEDICAL CARE DEUTSCHLAND GMBH
  • EP2311029B1 patent drawingFigure 1

AI summary

The present invention relates to a reverse-osmosis system with an apparatus for reducing noise in the reverse-osmosis system, wherein the apparatus has at least one sensor for detecting at least one noise which is emitted by the reverse-osmosis system, at least one controller, which is connected to the sensor, for evaluating the signals received by the sensor, and also at least one actuator which is connected to the controller, wherein the actuator is designed in such a way that it generates an acoustic signal or a vibration by means of which the noise produced by the reverse-osmosis system is damped or eliminated.