Active Power Conditioner Segmented Switching

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Solution Overview

Problem

Conventional active power conditioners face issues with high installation costs, volume, and reduced reliability due to the use of high-capacitance DC capacitors and increased switching losses from multiple power electronic switches operating at high frequency, which affect power efficiency.

Innovation Solution

An active power conditioner configuration using three power electronic switch sets, where only one set is controlled for high-frequency switching, and the others for low-frequency switching, eliminating the need for a DC capacitor and reducing the number of high-frequency switches, thereby minimizing installation costs and improving reliability and efficiency.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If multiple power electronic switch sets are operated at high frequency to regulate voltage, then voltage regulation performance is improved, but switching losses increase and power efficiency decreases

Engineering Contradiction:
Improvevoltage regulation performanceVSAvoidswitching losses
Core Design Contradiction:
ReliabilityVSLoss of energy

Solution Approach 1:

The invention segments the switching frequency operation among different switch sets. Specifically, only one power electronic switch set (the parallel-type converter) operates at high frequency for precise voltage regulation, while the other switch sets (serial-type converter) operate at lower frequency. This segmentation reduces total switching losses while maintaining voltage regulation performance through coordinated operation of the different switch sets.

Inventive Principle:
Principle #1Segmentation

2Stability of the object's composition

If a high-capacitance DC capacitor is used to maintain stable DC voltage, then voltage stability is improved, but installation volume and cost increase

Engineering Contradiction:
ImproveDC voltage stabilityVSAvoidinstallation volume
Core Design Contradiction:
Stability of the object's compositionVSVolume of stationary object

Solution Approach 1:

The invention extracts and eliminates the DC capacitor from the conventional active power conditioner circuit. Instead of using a large-capacitance DC capacitor to maintain voltage stability, the system uses the coordinated operation of the serial-type and parallel-type converters with differential voltage detection and control to achieve voltage stabilization without requiring large energy storage capacitors, thereby reducing installation volume and cost.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The invention changes the operating parameters and control strategy of the power electronic converters. By using pulse-width modulation (PWM) control and differential voltage detection, the system can maintain stable output voltage with much smaller or no DC capacitor, effectively changing the voltage stabilization mechanism from capacitor-based energy storage to converter-based active control.

Inventive Principle:
Principle #35Parameter changes

3Stability of the object's composition

If a high-capacitance DC capacitor is used to establish stable DC voltage, then voltage stability is improved, but reliability decreases due to increased cost and volume

Engineering Contradiction:
ImproveDC voltage stabilityVSAvoidsystem reliability
Core Design Contradiction:
Stability of the object's compositionVSReliability

Solution Approach 1:

The invention removes the DC capacitor from the system, eliminating the reliability issues associated with large-capacitance capacitors such as aging, leakage, and failure. The voltage stability function is transferred to the active control mechanism of the power electronic converters, which have higher reliability and longer operational life.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The invention replaces the passive capacitor-based voltage stabilization mechanism with an active electronic control mechanism. Instead of relying on the physical properties of large capacitors, the system uses PWM-controlled power electronic switches and control circuits to actively regulate voltage, improving reliability through more robust electronic control.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

4Manufacturing precision

If multiple power electronic switch sets are controlled at high frequency, then voltage regulation precision is improved, but device complexity and cost increase

Engineering Contradiction:
Improvevoltage regulation precisionVSAvoidswitching control complexity
Core Design Contradiction:
Manufacturing precisionVSDevice complexity

Solution Approach 1:

The invention segments the high-frequency switching operation to only one switch set (parallel-type converter), while the other switch sets operate at lower frequency. This segmentation reduces the overall complexity of high-frequency switching control while maintaining voltage regulation precision through the coordinated action of the different switch sets, each operating at optimized frequency levels.

Inventive Principle:
Principle #1Segmentation

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This configuration reduces switching losses, decreases installation costs and volume, and enhances the reliability and efficiency of the active power conditioner by maintaining DC voltage stability without a DC capacitor, while providing a stable voltage to the load during AC power source variations.

Implementation Method 1

Each of the power electronic switch sets 81, 82, 83 has two power electronic switches serially connecting with each other

Methodology Applied
Scientific EffectPower electronic switching:

Implementation Method 2

The DC capacitor 86 provides a stable DC voltage for the serial-type converter and the parallel-type converter

Methodology Applied
Scientific EffectCapacitance: Capacitance

Implementation Method 3

The input filter 84 and the output filter 85 are employed to filter out the harmonics caused by switching the parallel-type converter and the serial-type converter respectively in high frequency

Methodology Applied
Scientific EffectElectrical filtering: Filter (electronic)

Data Source

PatentUS7570029B2Active power conditioner
Publication Date: 2009.08.04 ABLEREX ELECTRONICS CO LTD
  • US7570029B2 patent drawing
  • US7570029B2 patent drawing
  • US7570029B2 patent drawing

AI summary

An active power conditioner includes a first power electronic switch set, a second power electronic switch set, a third power electronic switch set, an input filter and an output filter. The active power conditioner can supply a stable AC voltage to a load when a voltage variation occurs at an AC power source by controlling either the second power electronic switch set or the third power electronic switch set via high-frequency switching, and the other power electronic switch sets that are not switched in high frequency are controlled to switch in low-frequency switching.