Active Rectifier AC-DC Converter Voltage Regulation

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Solution Overview

Problem

AC-DC converters face inefficiencies due to wide variations in input and output voltage ranges, leading to low efficiency and increased volume in DC-DC converters.

Innovation Solution

Incorporating an active switching device-based rectifying circuit and a control circuit that adjusts the switching states of these devices to maintain a stable DC voltage, using a single-phase bridge rectifying circuit with active switching devices and a DC-DC converter to regulate the output voltage, thereby controlling the duty ratio and on-time of the switching devices to keep the DC voltage within a narrow range.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Loss of energy

If a traditional rectifying circuit with passive devices is used, then the circuit structure is simple, but the efficiency is low and the volume is large due to wide voltage variations

Engineering Contradiction:
Improvepower conversion efficiencyVSAvoidcircuit structure complexity
Core Design Contradiction:
Loss of energyVSDevice complexity

Solution Approach 1:

The patent changes the operating parameters of the rectifying circuit by using active switching devices instead of passive diodes, enabling dynamic control of switching timing and duration. This allows the circuit to adapt to wide input voltage variations while maintaining high efficiency and stable DC output voltage.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent introduces dynamic control mechanisms where the control circuit actively adjusts the switching states of active devices based on feedback from the DC voltage. This dynamic adaptation enables the system to maintain optimal efficiency across varying input conditions, resolving the contradiction between efficiency and complexity.

Inventive Principle:
Principle #15Dynamics

2Adaptability or versatility

If the DC voltage is allowed to vary widely to accommodate input voltage changes, then the adaptability is improved, but the DC-DC converter efficiency decreases and volume increases

Engineering Contradiction:
Improvevoltage range adaptationVSAvoidDC-DC converter volume
Core Design Contradiction:
Adaptability or versatilityVSVolume of stationary object

Solution Approach 1:

The patent applies preliminary action by using the active switching rectifying circuit to pre-regulate the AC input voltage into a stable DC voltage before it reaches the DC-DC converter. This pre-regulation ensures that the DC-DC converter receives consistent input voltage, allowing it to operate at optimal efficiency with reduced component size while maintaining adaptability to input variations.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The active switching rectifying circuit acts as an intermediary between the AC input and DC-DC converter. It mediates the voltage variations by converting AC to a stable DC voltage, thereby protecting the DC-DC converter from wide voltage swings and enabling compact design while maintaining adaptability.

Inventive Principle:
Principle #24Intermediary (Mediator)

3Loss of energy

If passive rectifying devices are used, then the device complexity is low, but the power conversion efficiency is low

Engineering Contradiction:
Improvepower conversion efficiencyVSAvoidswitching control complexity
Core Design Contradiction:
Loss of energyVSDevice complexity

Solution Approach 1:

The patent implements feedback control where the control circuit continuously monitors the DC output voltage and adjusts the switching states of the active devices accordingly. This feedback mechanism enables precise control of the rectification process, maximizing power conversion efficiency while managing the complexity through systematic control strategies.

Inventive Principle:
Principle #23Feedback

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach significantly improves the efficiency of the DC-DC converter and reduces its volume by maintaining a stable DC voltage ratio, enhancing overall power conversion efficiency and reducing the size of the converter.

Implementation Method 1

at least one active switching device is included in one conductive rectifying loop of the rectifying circuit; control circuit configured to control switching states of the active switching devices

Methodology Applied
Scientific EffectElectrical switching:

Implementation Method 2

DC-DC converter configured to convert the DC voltage into the output voltage of the AC-DC converter

Methodology Applied
Scientific EffectElectromagnetic induction: Electromagnetic Induction

Data Source

PatentUS11264915B2AC-DC converter and AC-DC rectifier
Publication Date: 2022.03.01 SILERGY SEMICON TECH (HANGZHOU) CO LTD
  • US11264915B2 patent drawing
  • US11264915B2 patent drawing
  • US11264915B2 patent drawing

AI summary

An AC-DC converter can include: a rectifying circuit configured to convert an AC input voltage into a DC voltage, where at least one active switching device is included in one conductive rectifying loop of the rectifying circuit; a control circuit configured to control switching states of the active switching devices according to an output voltage of the AC-DC converter and the AC input voltage, in order to decrease an error between the DC voltage and the output voltage of the AC-DC converter; and a DC-DC converter configured to convert the DC voltage into the output voltage of the AC-DC converter.