Active Rectifier Dual-Point Feedback for Stable Voltage Control

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Solution Overview

Problem

Conventional active rectification systems in electrical distribution systems, particularly in aerospace applications, suffer from significant latency and noise issues due to the distance between the active rectifier and the point of regulation, leading to inefficient voltage control, especially with noisy generator sources.

Innovation Solution

Implementing an active rectifier circuit that obtains voltage feedback from both the point of regulation and a second point upstream, closer to the generator, allowing for a weighted combination of these feedbacks to enhance control responsiveness and mitigate disturbances.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Device complexity

If voltage feedback is obtained only from the point of regulation (downstream), then the control system is simple, but the latency and noise issues worsen due to the distance between the active rectifier and the point of regulation

Engineering Contradiction:
Improvecontrol system complexityVSAvoidcontrol latency
Core Design Contradiction:
Device complexityVSLoss of time

Solution Approach 1:

The patent introduces an intermediary feedback point (second point) located upstream between the active rectifier and the point of regulation. This intermediary point provides early voltage feedback before disturbances propagate through the full distance, reducing control latency without significantly increasing system complexity. The dual feedback architecture acts as a mediator that bridges the gap between the rectifier and the distant regulation point.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Measurement precision

If voltage feedback is obtained from a point far from the active rectifier (point of regulation), then the voltage control reflects actual load conditions, but noise from the generator source propagates and degrades control quality

Engineering Contradiction:
Improvevoltage control accuracyVSAvoidnoise from generator source
Core Design Contradiction:
Measurement precisionVSObject-affected harmful factors

Solution Approach 1:

The patent segments the feedback path into two separate measurement points: the first point at the point of regulation (downstream) that captures load conditions, and the second point upstream closer to the active rectifier that captures source conditions. By segmenting the feedback acquisition into multiple locations, the system can process and weight these segmented feedback signals to achieve precise voltage control while filtering out noise from the generator source.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent implements a dual feedback mechanism where voltage feedback is obtained from both the point of regulation and an upstream point. These two feedback signals are combined with appropriate weighting to create a composite control signal that benefits from both the accuracy of point-of-regulation measurement and the noise-rejection capability of upstream measurement, thereby improving overall measurement precision while mitigating harmful noise factors.

Inventive Principle:
Principle #23Feedback

3Device complexity

If a single feedback point is used, then the control circuitry is simpler, but the responsiveness to disturbances and ability to mitigate noise is reduced

Engineering Contradiction:
Improvecircuitry complexityVSAvoidcontrol responsiveness
Core Design Contradiction:
Device complexityVSProductivity

Solution Approach 1:

The patent adds another dimension to the feedback system by introducing a second feedback point upstream, creating a spatially distributed feedback architecture. This dimensional expansion from a single-point to a multi-point feedback system enhances control responsiveness to disturbances without prohibitively increasing circuitry complexity. The additional spatial dimension allows the system to detect and respond to voltage variations at different locations simultaneously.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Data Source

PatentUS12463420B2Weighted setpoint for active rectifier stability
Publication Date: 2025.11.04 HAMILTON SUNDSTRAND CORP
  • US12463420B2 patent drawing
  • US12463420B2 patent drawing
  • US12463420B2 patent drawing

AI summary

An active rectifier circuit for providing a rectified voltage output to a point of regulation that is located downstream of the active rectifier circuit. The active rectifier circuit includes rectifying circuitry and control circuitry operable to control the rectifying circuitry based on voltage feedback to provide a certain voltage output at the point of regulation. The control circuitry is configured to obtain voltage feedback from a first point associated with the point of regulation and to obtain parallel voltage feedback from a second, different point, and to control the rectifying circuitry based on both the voltage feedback from the first point and the voltage feedback from the second point.