Active Rectifier Circuit Impedance Matching Energy Harvesting

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Solution Overview

Problem

Energy harvesting systems face inefficiencies due to impedance mismatch between transducers and scavenging interfaces, leading to reduced power transfer and inability to harvest energy when signal amplitudes are low, especially with diode-bridge rectifiers that cannot be actively controlled.

Innovation Solution

A rectifier circuit with switches and control logic that actively manages energy transfer by storing and releasing energy in an inductor, optimizing power transfer through adjustable time intervals and threshold currents to match impedance between the transducer and the rectifier circuit, even at low signal amplitudes.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of manufacture

If a diode-bridge rectifier is used as the scavenging interface, then the circuit structure is simple and passive, but the coupling efficiency between transducer and interface is low and cannot be actively optimized

Engineering Contradiction:
Improvecircuit structure simplicityVSAvoidcoupling efficiency
Core Design Contradiction:
Ease of manufactureVSLoss of energy

Solution Approach 1:

The patent replaces the passive diode-bridge rectifier (mechanical/electrical component-based system) with an active switching circuit controlled by a microcontroller. This substitution enables dynamic impedance matching and active optimization of power transfer, resolving the contradiction between structural simplicity and coupling efficiency by trading physical complexity for controllable performance.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The patent dynamically changes the operating parameters (switching timing, duty cycle) of the rectifier circuit based on real-time conditions. By adjusting these parameters, the system optimizes the coupling efficiency between transducer and scavenging interface while maintaining a relatively simple overall structure, thus resolving the contradiction between simplicity and efficiency.

Inventive Principle:
Principle #35Parameter changes

2Adaptability or versatility

If the transducer signal amplitude is low, then the system can operate with smaller mechanical inputs, but the diode-bridge rectifier cannot harvest energy effectively due to voltage threshold limitations

Engineering Contradiction:
Improveoperating rangeVSAvoidenergy harvesting capability
Core Design Contradiction:
Adaptability or versatilityVSLoss of energy

Solution Approach 1:

The patent replaces the diode-based passive rectification mechanism with an active switching circuit that can operate at arbitrarily low voltages. The MOSFETs in the switching circuit have negligible voltage drops compared to diodes, enabling energy harvesting from low-amplitude transducer signals that would otherwise be insufficient to overcome diode threshold voltages.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The control unit monitors the transducer output and automatically adjusts the switching circuit operation to match the available signal amplitude. This self-adjusting mechanism enables the system to harvest energy across a wide range of input conditions, from low-amplitude vibrations to high-amplitude inputs, maintaining adaptability while preventing energy loss.

Inventive Principle:
Principle #25Self-service

3Loss of energy

If impedance matching is optimized between transducer and scavenging interface, then power transfer is maximized, but the system complexity increases due to active control requirements

Engineering Contradiction:
Improvepower transfer efficiencyVSAvoidcontrol system complexity
Core Design Contradiction:
Loss of energyVSDevice complexity

Solution Approach 1:

The microcontroller in the patent performs multiple functions: it controls the switching circuit for impedance matching, monitors system parameters, and adjusts operation based on varying conditions. This multi-functionality consolidates what would otherwise require separate dedicated circuits into a single integrated control unit, reducing overall system complexity while maintaining optimized power transfer.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The system implements feedback control where the microcontroller monitors the transducer output and adjusts the switching circuit parameters accordingly. This feedback mechanism automatically maintains optimal impedance matching without requiring complex external control systems, as the control is self-regulated based on real-time system state information.

Inventive Principle:
Principle #23Feedback

4Loss of energy

If active control is implemented in the rectifier circuit, then power transfer efficiency is maximized through impedance matching, but the device complexity increases

Engineering Contradiction:
Improvepower transfer efficiencyVSAvoidcircuit complexity
Core Design Contradiction:
Loss of energyVSDevice complexity

Solution Approach 1:

The patent implements dynamic control of the rectifier circuit through a microcontroller that adjusts switching parameters in real-time. This dynamic approach enables the system to adapt to varying operating conditions and maintain optimal power transfer efficiency, while the digital control architecture provides flexibility without requiring complex analog circuitry.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The patent replaces complex analog impedance matching circuits with a digitally controlled switching system. The microcontroller implements the impedance matching algorithm through software, substituting what would otherwise require complex analog components and circuits with a simpler digital control approach that achieves the same or better performance.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach achieves high efficiency in energy harvesting, exceeding 95% coupling efficiency and enabling energy recovery from low-amplitude signals, overcoming limitations of traditional diode-bridge rectifiers and ensuring optimal impedance matching.

Implementation Method 1

a transducer 2, for example of an electromagnetic or piezoelectric type, subject during use to environmental mechanical vibrations and configured for converting mechanical energy into electrical energy

Methodology Applied
Scientific EffectElectromagnetic induction: Electromagnetic Induction

Implementation Method 2

a transducer 2, for example of an electromagnetic or piezoelectric type, subject during use to environmental mechanical vibrations and configured for converting mechanical energy into electrical energy

Methodology Applied
Scientific EffectPiezoelectric effect: Piezoelectric Effect

Implementation Method 3

a first inductor 22b, having an input terminal 25' connected to the first input terminal 25' of the rectifier circuit 24 and a second terminal 26' connected to the first output terminal 26' of the rectifier circuit 24

Methodology Applied
Scientific EffectElectromagnetic energy storage in inductor: Inductor

Data Source

PatentEP2530822B1Energy scavenging interface, method for operating the energy scavenging interface, and energy harvesting system comprising the energy scavenging interface
Publication Date: 2017.12.13 STMICROELECTRONICS SRL
  • EP2530822B1 patent drawingFigure 1~2
  • EP2530822B1 patent drawingFigure 3
  • EP2530822B1 patent drawingFigure 4a~4b

AI summary

An energy scavenging interface (24) having an input port (25', 25"), which can be connected to a storage element (22b) of a transducer that generates an electrical signal, and an output port (26', 26") for supplying an output signal (VOUT) to an electrical load (27, 28), comprising: a first switch (30) that receives the input signal; a second switch (36) that supplies the output signal; and a control logic (60) configured for: closing the first switch and opening the second switch for a first time interval having a first temporal duration (TDELAY); acquiring a scaled copy (Ip/K) of the peak value (Ip) of the electric current accumulated in the storage element during the first time interval; opening the first switch and closing the second switch (36) for supplying the electrical load; and keeping them in this state as long as the current value of the output signal (IOUT) is greater than the value of said scaled copy (Ip/K) of the peak value.