Integrated Active Rectifier Housing for Offshore Power Transmission

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Solution Overview

Problem

Water-based energy capturing devices face challenges in efficiently transporting electrical energy from offshore locations to shore due to variations in generator motion caused by tidal and environmental factors, leading to voltage and frequency fluctuations, and high temperature issues that affect semiconductor components in electrical conditioning systems, particularly at high altitudes.

Innovation Solution

An integrated electrical conditioning system with an active rectifier and generator housed in a waterproof, thermally conductive enclosure near the energy capturing device, which efficiently converts AC to DC and regulates voltage, reducing heat dissipation issues and allowing for efficient heat transfer, and a transmission cable configuration that decreases power loss.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of manufacture

If the rectifier and voltage conditioner are located on shore, then installation complexity is reduced, but transmission cable requirements increase and power loss increases

Engineering Contradiction:
Improveinstallation complexityVSAvoidpower loss
Core Design Contradiction:
Ease of manufactureVSLoss of energy

Solution Approach 1:

The electrical conditioning system is segmented into two parts: the active rectifier is placed on the offshore platform with the generator, while the voltage conditioner remains on shore. This segmentation allows rectification to occur at the source, converting variable frequency AC to DC locally, which reduces the burden on transmission cables and minimizes power loss during transmission.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The active rectifier acts as an intermediary device between the generator and the transmission cable. By introducing this intermediate conversion stage, the system transforms the electrical energy form before transmission, enabling more efficient power transfer and reducing the required cable capacity.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Temperature

If the active rectifier is integrated with the generator in a waterproof housing, then heat management is improved, but device complexity increases

Engineering Contradiction:
Improveheat managementVSAvoiddevice complexity
Core Design Contradiction:
TemperatureVSDevice complexity

Solution Approach 1:

The active rectifier is merged with the generator by housing both components together in a single waterproof enclosure. This combination allows the rectifier to utilize the generator's cooling infrastructure and shared mounting space, improving heat management while avoiding the need for separate cooling systems.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The waterproof housing serves multiple functions: it provides structural support for both the generator and rectifier, ensures environmental protection, and facilitates heat dissipation. This multi-functional design consolidates several requirements into a single solution, reducing overall system complexity.

Inventive Principle:
Principle #6Universality (Multi-functionality)

3Device complexity

If transmission is done with variable voltage and frequency AC, then equipment requirements are reduced, but transmission efficiency decreases

Engineering Contradiction:
Improveequipment requirementsVSAvoidtransmission efficiency
Core Design Contradiction:
Device complexityVSLoss of energy

Solution Approach 1:

The active rectifier performs preliminary conversion of electrical energy from variable frequency AC to DC before transmission. This advance conversion action stabilizes the electrical parameters, enabling more efficient transmission through the cable and reducing energy loss during power transfer.

Inventive Principle:
Principle #10Preliminary action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution enhances electrical transmission efficiency and performance by stabilizing voltage and frequency, reducing component failure risks, and simplifying installation by integrating the active rectifier with the generator in a waterproof housing for effective heat management and reduced transmission cable requirements.

Implementation Method 1

The first device uses diodes to convert the alternating polarity of the electrical energy to constant polarity and then uses capacitors to convert the frequency of the electrical energy from a variable value to zero; this is referred to as rectification.

Methodology Applied
Scientific EffectRectification: Diode

Implementation Method 2

The waterproof housing may be filled with a low viscosity fluid that is both electrically insulative and thermally conductive to increase the rate of heat dissipation from both the active rectifier and the generator.

Methodology Applied
Scientific EffectThermal conduction: Conduction (thermal)

Data Source

PatentUS20230387747A1A Method of Integrating a Generator and Active Rectifier for Use with a Water-Based Energy Capturing Device to Increase Electrical Transmission Efficiency and Performance
Publication Date: 2023.11.30 DRAGON ENG LTD
  • US20230387747A1 patent drawing
  • US20230387747A1 patent drawing
  • US20230387747A1 patent drawing

AI summary

A method is disclosed for an innovative assembly of the electrical conditioning system connected to a water-based energy capturing device such as wave, hydrokinetic, or tidal machines to increase the efficiency of electrical power transmission between the energy capturing assembly and a load. The assembly favors the use of an active rectifier as the electrical conditioning system to provide both rectification and voltage regulation in a single system. The active rectifier can be configured to output a higher direct current (DC) bus voltage compared to passive rectifier solutions that both decrease the required size of the transmission cable conductors and transmission losses. The disclosure further details a method for installation of the active rectifier and the energy capturing device's generator within a waterproof enclosure so that the electrical conditioning system can be installed at the location of the energy capturing device, either near the surface of the water or below the surface of the water, while increasing thermal regulation capabilities of the electrical system components through the integration of a fluid to fill the cavity around the active rectifier and generator within the waterproof enclosure.