Wind Turbine Active Rectifier Control for Generator Vibration Reduction

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Solution Overview

Problem

Wind turbines experience vibrations and noise due to uneven air gaps between the stator and rotor, leading to oscillations in induced magnet wheel voltage and increased noise emissions.

Innovation Solution

A method involving the specification of rotor-fixed d and q coordinates for the generator's stator current, with an alternating component determined based on detected amplitude and phase position of electrical power oscillations, which is then added to the constant component to control the active rectifier using field-oriented control, effectively reducing mechanical frequency oscillations and associated vibrations.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of manufacture

If an uneven air gap in the generator is present due to component tolerances, then manufacturing precision is improved (easier to manufacture), but vibrations and noise emissions increase

Engineering Contradiction:
Improveease of manufactureVSAvoidvibrations and noise emissions
Core Design Contradiction:
Ease of manufactureVSObject-generated harmful factors

Solution Approach 1:

The invention changes the control parameters of the active rectifier by superimposing an alternating component on the d- and q-coordinates. This parameter change compensates for the uneven air gap effects by adjusting the current control signals to counteract the mechanical irregularities, thereby reducing vibrations and noise without requiring stricter manufacturing tolerances

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The invention uses feedback from detected power oscillations at the generator to dynamically adjust the alternating component in the d- and q-coordinates. The control unit continuously monitors the power oscillations and modifies the rectifier control signals accordingly, creating a closed-loop system that actively compensates for air gap irregularities

Inventive Principle:
Principle #23Feedback

2Device complexity

If conventional control methods are used without compensation for air gap irregularities, then device complexity is reduced (simpler control system), but vibrations and tower vibrations increase

Engineering Contradiction:
Improvecontrol system complexityVSAvoidtower vibrations
Core Design Contradiction:
Device complexityVSObject-generated harmful factors

Solution Approach 1:

The invention introduces an intermediary control mechanism that processes the relationship between generator power oscillations and rectifier control signals. The control unit acts as an intermediary by detecting power oscillations and translating them into compensating alternating components for the d- and q-coordinates, which then reduce tower vibrations without requiring direct mechanical modifications

Inventive Principle:
Principle #24Intermediary (Mediator)

3Object-generated harmful factors

If the active rectifier is controlled with alternating components in d- and q-coordinates, then electrical power oscillations are reduced, but control system complexity increases

Engineering Contradiction:
Improveelectrical power oscillationsVSAvoidcontrol system complexity
Core Design Contradiction:
Object-generated harmful factorsVSDevice complexity

Solution Approach 1:

The invention applies preliminary action by pre-calculating and superimposing the alternating component onto the d- and q-coordinates before they are applied to the active rectifier. This proactive compensation approach prevents power oscillations from developing in the first place, rather than reacting to them after they occur, thereby reducing control complexity

Inventive Principle:
Principle #10Preliminary action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This method significantly reduces electrical power oscillations and resulting vibrations and noise, allowing for precise control that minimizes tower vibrations and acoustic effects caused by irregular air gaps.

Implementation Method 1

The active rectifier is controlled at least as a function of this changed d and/or q coordinate, in particular using abc coordinates. This is preferably achieved by repeatedly transforming the changed d and/or q coordinates into abc coordinates. The rectifier is preferably controlled by a field-oriented control system.

Methodology Applied
Scientific EffectField-oriented control:

Implementation Method 2

Due to an uneven air gap in the generator, caused for example by component tolerances, the amplitude of the induced rotor voltage at the stator windings can oscillate at the mechanical frequency of the rotor.

Methodology Applied
Scientific EffectElectromagnetic induction: Electromagnetic Induction

Data Source

PatentEP3991289B1Method for minimising generator vibrations and control unit thereof
Publication Date: 2024.11.20 WOBBEN PROPERTIES GMBH
  • EP3991289B1 patent drawingFigure 1
  • EP3991289B1 patent drawingFigure 2
  • EP3991289B1 patent drawingFigure 3

AI summary

The invention relates to a method for controlling, by means of field-oriented control, an active rectifier electrically connected to a stator of a wind turbine, wherein the generator comprises a stator having an axis of rotation about which the rotor is mounted, said method comprising the steps: predefining rotor-fixed d and q coordinates for at least one 3-phase stator current of the generator; determining at least one alternating component for the rotor-fixed d and/or q coordinate in accordance with a detected amplitude and a detected phase position of an electrical power oscillation at the generator, the determination of the alternating component for the rotor-fixed d and/or q coordinate taking into account a rotor position which represents a mechanical position of the rotor in relation to the stator; adding the alternating component for the rotor-fixed d and/or q coordinate to the rotor-fixed d and/or q coordinate to form a modified d and/or q coordinate; and controlling the active rectifier at least in accordance with the modified d and/or q coordinate.