Active Shock Absorber Control for Roll and Pitch Near Grip Limit

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Solution Overview

Problem

Existing methods for controlling active shock absorbers in road vehicles do not effectively maximize performance when driving near the grip limit, particularly in conditions of high acceleration and cornering, leading to suboptimal dynamic behavior and reduced driving comfort.

Innovation Solution

A method that utilizes an electronic control unit to adjust the active shock absorbers by determining desired changes in the vehicle's center of gravity, roll angle, and pitch angle based on real-time acceleration and steering data, using a combination of accelerometers, gyroscopes, and GPS to calculate and implement target forces for each shock absorber, thereby optimizing grip and stability.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If active shock absorbers are controlled using existing methods, then basic suspension function is maintained, but vehicle performance is not maximized when driving near the grip limit

Engineering Contradiction:
Improvevehicle performance near grip limitVSAvoidcontrol system complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The control unit calculates desired changes in center of gravity position, roll angle, and pitch angle in advance based on measured acceleration and steering angle, before the vehicle actually reaches the grip limit condition. This preliminary calculation allows the active shock absorbers to be pre-positioned for optimal performance.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The system continuously measures actual acceleration and steering angle, compares them with target values, and uses this feedback to dynamically adjust the desired attitude changes and shock absorber forces in real-time, maximizing performance as driving conditions change.

Inventive Principle:
Principle #23Feedback

2Reliability

If active shock absorbers make autonomous movements to react to road stresses, then dynamic performance and driving comfort are improved, but control precision near grip limit is insufficient

Engineering Contradiction:
Improvedynamic performanceVSAvoidattitude control precision
Core Design Contradiction:
ReliabilityVSMeasurement precision

Solution Approach 1:

The system replaces simple reactive mechanical suspension with an electronically controlled active suspension system that uses sensors (accelerometers, gyroscopes), control units, and electronic actuators to precisely control shock absorber movements based on calculated desired attitudes rather than just mechanical road forces.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The control unit dynamically changes multiple parameters including desired center of gravity position, roll angle, pitch angle, and individual shock absorber forces based on measured acceleration and steering angle, allowing precise adaptation to varying driving conditions near the grip limit.

Inventive Principle:
Principle #35Parameter changes

3Reliability

If the vehicle attitude is adjusted to maximize performance, then tire grip and stability are improved, but load transfer is increased

Engineering Contradiction:
Improvetire gripVSAvoidload transfer
Core Design Contradiction:
ReliabilityVSForce

Solution Approach 1:

The active shock absorbers generate counteracting forces to offset the load transfer caused by vehicle attitude adjustments. When the vehicle pitches or rolls to optimize tire grip, the active suspension applies opposing forces to reduce the unwanted load transfer, thereby maintaining grip while reducing harmful force distribution.

Inventive Principle:
Principle #8Anti-weight (Counterweight)

Data Source

PatentUS12128727B2Method to control the active shock absorbers of a road vehicle featuring the adjustment of the roll angle and of the pitch angle
Publication Date: 2024.10.29 FERRARI SPA
  • US12128727B2 patent drawing
  • US12128727B2 patent drawing
  • US12128727B2 patent drawing

AI summary

Method to control active shock absorbers of a road vehicle. Each active shock absorber is part of a suspension connecting a frame to a hub of a wheel and is provided with an actuator. The control method comprises the steps of: determining a longitudinal acceleration and a transverse acceleration of the road vehicle; establishing a desired roll angle based on the transverse acceleration; and establishing a desired pitch angle based on the longitudinal acceleration.