Active Spoiler Longitudinal Translation for Downforce Control

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Solution Overview

Problem

Existing vehicle spoilers are limited in their ability to dynamically adjust aerodynamic downforce and drag in response to changing vehicle conditions during motion, such as cornering and varying speeds, which can affect stability and handling.

Innovation Solution

An active spoiler system with a moveable spoiler body and adjustable mechanisms, including electric motors and sensors, that can translate and pivot the spoiler along the vehicle's longitudinal axis and change its angle of attack to optimize aerodynamic downforce based on real-time vehicle parameters like yaw rate, steering angle, and airflow velocity.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Loss of energy

If a fixed rear spoiler is used to reduce aerodynamic drag, then drag is reduced, but the vehicle cannot dynamically adjust downforce in response to changing conditions such as cornering and varying speeds

Engineering Contradiction:
Improveaerodynamic dragVSAvoiddynamic adjustment capability
Core Design Contradiction:
Loss of energyVSAdaptability or versatility

Solution Approach 1:

The patent applies the dynamics principle by transforming the fixed spoiler into a movable one. The spoiler body is mounted on a stanchion assembly that allows it to move vertically along guide rails and pivot about a transverse axis. Motors and lead screws drive these movements, enabling the spoiler to dynamically adjust its position and angle of attack in response to vehicle speed, steering angle, and yaw rate, thus resolving the contradiction between drag reduction and adaptability.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The patent implements feedback control through sensors that detect vehicle speed, steering angle, and yaw rate. These sensors provide real-time data to a controller that adjusts the spoiler's position and angle accordingly. This closed-loop feedback system enables the spoiler to automatically adapt to changing driving conditions, maintaining optimal aerodynamic performance without requiring manual intervention.

Inventive Principle:
Principle #23Feedback

2Adaptability or versatility

If the spoiler body is made movable to adjust aerodynamic forces, then adaptability is improved, but device complexity increases due to additional mechanisms

Engineering Contradiction:
Improveaerodynamic adjustment capabilityVSAvoidmechanism complexity
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The patent applies segmentation by dividing the spoiler adjustment function into two independent mechanisms: a vertical positioning mechanism (first mechanism) that moves the spoiler body up and down along guide rails, and a pitch mechanism (second mechanism) that pivots the spoiler body about a transverse axis. This segmentation allows each mechanism to be optimized independently and simplifies the control system, as each motor controls only one degree of freedom.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The stanchion assembly serves multiple functions: it supports the spoiler body, guides its vertical movement along rails, provides the pivot axis for pitching motion, and houses the motors and drive mechanisms. This multi-functionality reduces the need for separate structural components, thereby managing complexity while enabling sophisticated aerodynamic control.

Inventive Principle:
Principle #6Universality (Multi-functionality)

3Stability of the object's composition

If the spoiler body is translated along the longitudinal axis to adjust downforce location, then handling during cornering is improved, but the mechanism complexity increases

Engineering Contradiction:
Improvevehicle stability during corneringVSAvoidtranslation mechanism complexity
Core Design Contradiction:
Stability of the object's compositionVSDevice complexity

Solution Approach 1:

The patent uses the stanchion assembly as an intermediary structure that couples the spoiler body to the vehicle body. The stanchion's movable connection to the vehicle body through lead screws and motors enables longitudinal translation of the spoiler while maintaining aerodynamic alignment. This intermediary mechanism provides controlled movement without requiring complex direct mounting arrangements.

Inventive Principle:
Principle #24Intermediary (Mediator)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enhances vehicle stability and handling by dynamically adjusting aerodynamic forces, improving traction and reducing drag, thereby maintaining optimal performance during cornering and high-speed maneuvers.

Implementation Method 1

The spoiler body is configured to be moveably mounted between the first vehicle body end and the second vehicle body end to generate an aerodynamic downforce on the vehicle body when the vehicle is in motion

Methodology Applied
Scientific EffectAerodynamic downforce: Aerofoil

Implementation Method 2

a first electric motor configured to translate the spoiler body along the track

Methodology Applied
Scientific EffectElectric motor translation: Linear Motor

Implementation Method 3

a second electric motor configured to pivot the spoiler body relative to the vehicle body to thereby vary an angle of attack of the spoiler body and adjust a magnitude of the aerodynamic downforce generated by the spoiler body

Methodology Applied
Scientific EffectElectric motor pivoting: Linear Motor

Data Source

PatentUS10035548B2Active spoiler for a motor vehicle
Publication Date: 2018.07.31 GM GLOBAL TECHNOLOGY OPERATIONS LLC
  • US10035548B2 patent drawing
  • US10035548B2 patent drawing
  • US10035548B2 patent drawing

AI summary

An active spoiler system for a vehicle includes a spoiler body having an airfoil shape in a cross-sectional view. The vehicle includes a vehicle body arranged along a longitudinal body axis and having a first vehicle body end configured to face oncoming ambient airflow and an opposing second vehicle body end. The spoiler body is configured to be moveably mounted between the first vehicle body end and the second vehicle body end to generate an aerodynamic downforce on the vehicle body when the vehicle is in motion. The spoiler system also includes a first mechanism configured to selectively translate the spoiler body along the longitudinal body axis to thereby adjust along the longitudinal body axis a location of the aerodynamic downforce generated by the spoiler body.