Active Sway Bar Damping Link for Variable Roll Stiffness

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Solution Overview

Problem

Conventional sway bar systems lack the ability to remotely control the stiffness, which limits their adaptability to different driving conditions such as cornering, rough terrain, and varying speeds.

Innovation Solution

The implementation of an electronically controlled sway bar system that utilizes remotely adjustable active valves to control the damping characteristics of the sway bar, allowing for real-time adjustments to the stiffness based on input from sensors and user settings.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If conventional sway bar systems are used, then the structure is simple and reliable, but the stiffness cannot be remotely controlled or adjusted for different driving conditions

Engineering Contradiction:
Improveadaptability to different driving conditionsVSAvoidsystem complexity
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The sway bar system transitions from a static, fixed-stiffness design to a dynamic, adjustable-stiffness system through the integration of electronically controlled dampers. These dampers can remotely adjust damping forces in real-time based on driving conditions, allowing the system to adapt between sport and comfort modes without manual intervention.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The patent replaces purely mechanical sway bar linkages with an electronically controlled system that uses sensors, controllers, and electronically adjustable dampers. This substitution enables remote electronic control of stiffness characteristics, transforming a mechanically fixed system into one that can be dynamically adjusted through electronic signals.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

2Adaptability or versatility

If manually adjusted sway bar systems are used, then the adaptability is improved, but the ease of operation deteriorates due to requiring manual intervention

Engineering Contradiction:
Improveadaptability to different driving conditionsVSAvoidease of operation
Core Design Contradiction:
Adaptability or versatilityVSEase of operation

Solution Approach 1:

The sway bar system performs self-adjustment of stiffness characteristics through integrated sensors and electronic controllers that automatically detect driving conditions and modify damper settings accordingly. The system serves itself by transitioning between sport and comfort modes without requiring driver intervention, combining adaptability with ease of operation.

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

The system incorporates sensors that continuously monitor driving conditions and provide feedback to electronic controllers, which then automatically adjust the damper settings. This closed-loop feedback mechanism enables the system to adapt to changing conditions in real-time while maintaining ease of operation, as the adjustments occur automatically based on sensor input.

Inventive Principle:
Principle #23Feedback

3Reliability

If fixed stiffness sway bar is used, then the device complexity is low, but the handling performance varies poorly across different driving conditions

Engineering Contradiction:
Improvehandling performanceVSAvoidsystem complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent implements the ability to change key parameters of the sway bar system, specifically the damping coefficients, through electronically controlled dampers. This allows the system to maintain reliable handling performance across diverse driving conditions by adjusting stiffness parameters in real-time, transitioning between sport and comfort modes as needed.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This solution enables the sway bar system to dynamically adjust its stiffness, enhancing handling and comfort across various driving conditions, from high-speed cornering to rough terrain, without the need for manual intervention.

Implementation Method 1

control the damping characteristics of the sway bar

Methodology Applied
Scientific EffectDamping: Damping

Implementation Method 2

remotely adjustable active valves to control the damping characteristics

Methodology Applied
Scientific EffectFluid flow control:

Data Source

PatentUS20250197903A1Electronically controlled sway bar damping link
Publication Date: 2025.06.19 FOX FACTORY INC
  • US20250197903A1 patent drawing
  • US20250197903A1 patent drawing
  • US20250197903A1 patent drawing

AI summary

A sway bar system includes a sway bar having a first end and a second end. The sway bar system further includes a first electronically controlled damper link which is coupled to the first end of the sway bar. The first electronically controlled damper link is coupled a first location of a vehicle. The sway bar system also has a second link which is coupled to the second end of the sway bar. The second link is coupled a second location of the vehicle.