Active Ventilation LED Lighting Heat Dissipation

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Solution Overview

Problem

High-power LED lighting devices face challenges in heat dissipation, as traditional solutions like finned heat sinks are difficult to implement effectively, leading to inefficient heat removal and potential performance degradation.

Innovation Solution

Incorporating small-sized active ventilation components, such as fans or blowers, mounted directly on the support board near the LED sources to create a ventilation flow that transfers heat away from the LED array to the casing and external environment, either alone or in conjunction with traditional heat dissipation mechanisms.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Temperature

If traditional finned heat sinks are used for heat dissipation, then heat removal capability is improved, but device complexity and implementation difficulty increase

Engineering Contradiction:
Improveheat dissipation capabilityVSAvoidimplementation difficulty
Core Design Contradiction:
TemperatureVSDevice complexity

Solution Approach 1:

The patent introduces an active ventilation system using a fan to create forced air flow for heat dissipation. The fan is mounted on the support board and directs air flow across the LED array and heat-generating components, utilizing pneumatic principles to enhance convective heat transfer without requiring complex finned heat sink structures.

Inventive Principle:
Principle #29Pneumatics and hydraulics

Solution Approach 2:

The ventilation system is integrated directly into the support board structure, with the fan mounted on the same board that carries the LED drivers and other electronic components. This self-contained approach eliminates the need for separate external heat sinks and complex mounting arrangements, simplifying the overall device structure.

Inventive Principle:
Principle #25Self-service

2Temperature

If active ventilation components are added to improve heat dissipation, then temperature control is improved, but device complexity increases

Engineering Contradiction:
Improvetemperature controlVSAvoiddevice complexity
Core Design Contradiction:
TemperatureVSDevice complexity

Solution Approach 1:

The fan is mounted directly on the support board alongside the LED drivers and other electronic components, merging the ventilation function with the existing structural platform. This integration approach consolidates multiple functions into a single structural element, reducing overall device complexity despite adding active cooling capability.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The support board serves multiple functions: it provides mechanical support for the LED array, houses electronic drivers, and now also mounts the ventilation fan. This multi-functional design eliminates the need for separate dedicated cooling structures, reducing overall device complexity.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach enhances heat dissipation by preventing heat layer formation and improving thermal energy transfer to the outside, particularly in environments where convective action is poor, thereby maintaining device performance and efficiency.

Implementation Method 1

Incorporating small-sized active ventilation components, such as fans or blowers, mounted directly on the support board near the LED sources to create a ventilation flow that transfers heat away from the LED array to the casing and external environment

Methodology Applied
Scientific EffectForced convection: Forced Convection

Data Source

PatentEP3246625B1A lighting device and corresponding method
Publication Date: 2018.12.19 OSRAM SOC RIUNITE OSRAM EDISON CLERICI
  • EP3246625B1 patent drawingFigure 1
  • EP3246625B1 patent drawingFigure 2

AI summary

A lighting device (10) includes: - a support board (14), - one or more electrically-powered light radiation sources (16), e.g. LED sources, arranged on said support board (14), and - one or more aeriform pumping sources (22) active on said support board (14) in the vicinity of said light radiation source(s) (16).