Active Voltage Bus Converter for Dynamic DC Bus Regulation

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Solution Overview

Problem

Existing voltage converter systems lack the ability to dynamically adjust output DC bus voltage without hardware reconfiguration, limiting their efficiency and adaptability in applications such as electric motor drives.

Innovation Solution

A bidirectional voltage converter system with a power storage element and a controller that adjusts current flow between bidirectional voltage lines to maintain a target DC voltage, allowing for dynamic adjustment of the output DC bus voltage without hardware reconfiguration.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If the output DC bus voltage is fixed by hardware configuration, then the system structure is simple, but the adaptability to different voltage requirements is poor

Engineering Contradiction:
Improvevoltage adjustment capabilityVSAvoidconverter structure
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The patent implements dynamic voltage adjustment by replacing fixed hardware configuration with a controllable power conversion system. The converter uses pulse-width modulation (PWM) control to dynamically adjust the output DC bus voltage according to real-time load requirements, enabling the system to adapt to different voltage levels without physical reconfiguration.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The system changes the operating parameters of the power converter to achieve different output voltages. By adjusting the duty cycle of the PWM signal and controlling the switching elements, the converter can output different DC voltage levels from the same AC input,实现ing flexible voltage adaptation without hardware changes.

Inventive Principle:
Principle #35Parameter changes

2Use of energy by moving object

If the DC bus voltage is dynamically adjusted, then the power efficiency is improved, but the control complexity increases

Engineering Contradiction:
Improvepower efficiencyVSAvoidcontrol system
Core Design Contradiction:
Use of energy by moving objectVSDevice complexity

Solution Approach 1:

The patent implements a closed-loop control system that continuously monitors the output DC bus voltage and adjusts the PWM duty cycle accordingly. The feedback mechanism compares the actual voltage with the reference voltage and modifies the switching control to maintain optimal voltage levels, improving power efficiency while managing control complexity through automated regulation.

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The system pre-calculates and stores optimal PWM duty cycle values for different voltage requirements. When voltage adjustment is needed, the controller retrieves pre-computed parameters rather than calculating them in real-time, reducing the computational burden and control complexity while maintaining efficient power conversion.

Inventive Principle:
Principle #10Preliminary action

3Temperature

If the voltage converter uses fixed voltage output, then the device complexity is low, but the thermal efficiency under varying load conditions deteriorates

Engineering Contradiction:
Improvethermal efficiencyVSAvoidvoltage regulation system
Core Design Contradiction:
TemperatureVSDevice complexity

Solution Approach 1:

The patent employs dynamic voltage regulation to match the output voltage with the actual load requirements. By continuously adjusting the DC bus voltage according to load changes, the system minimizes power losses and reduces unnecessary heat generation, thereby improving thermal efficiency without requiring oversimplified fixed-voltage hardware.

Inventive Principle:
Principle #15Dynamics

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The system achieves improved power efficiency and thermal efficiency by dynamically adjusting the DC bus voltage in real-time, enhancing motor performance and reducing component stress.

Implementation Method 1

The power storage element (L1) arranged between the first bidirectional voltage line and the second bidirectional voltage line

Methodology Applied
Scientific EffectCapacitance: Capacitance

Implementation Method 2

a switch element electronically coupled to the power storage element

Methodology Applied
Scientific EffectElectromagnetic switching: Electromagnetic Induction

Implementation Method 3

The bidirectional isolation circuit may comprise an isolation transformer

Methodology Applied
Scientific EffectElectromagnetic induction: Electromagnetic Induction

Data Source

PatentUS12267005B2Active voltage bus system and method
Publication Date: 2025.04.01 MOOG INC
  • US12267005B2 patent drawing
  • US12267005B2 patent drawing
  • US12267005B2 patent drawing

AI summary

A voltage converter (110, 210) having a first bidirectional voltage line (112, 212), a second bidirectional voltage line (114, 214), a power storage element (L1) arranged between the first bidirectional voltage line and the second bidirectional voltage line, a switch element electronically coupled to the power storage element, a controller (141) for controlling the switch, and the controller configured and arranged to adjust a current flow between the first voltage line and the second voltage line such that a voltage level on the second bidirectional voltage line is substantially maintained at a target DC voltage.