Active Voltage Management for Energy Storage Devices

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Solution Overview

Problem

Energy storage devices face challenges in managing voltage levels to prevent overcharging and maintaining minimum charge levels, which can lead to dangerous conditions and inefficient energy use.

Innovation Solution

An active voltage management system comprising input terminals, a reverse polarity protection circuit, a voltage comparator circuit, and a transistor that operates in linear mode to dissipate energy at a constant current level, actively managing voltage levels by comparing the energy storage device's voltage to a reference voltage and dissipating energy when it exceeds the threshold.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Use of energy by moving object

If the energy storage device is charged to store energy, then the energy storage capacity is improved, but the risk of overcharging and dangerous conditions increases

Engineering Contradiction:
Improveenergy storage capacityVSAvoidovercharging risk
Core Design Contradiction:
Use of energy by moving objectVSObject-affected harmful factors

Solution Approach 1:

The voltage management system performs preliminary monitoring of cell voltages during charging and proactively activates balancing circuits before overcharging conditions develop, preventing dangerous states rather than reacting to them

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The system continuously monitors the voltage of each energy storage cell and provides real-time feedback to the control circuit, which adjusts charging current distribution to prevent overcharging while maximizing energy storage capacity

Inventive Principle:
Principle #23Feedback

2Reliability

If the charging current is reduced to prevent overcharging, then the safety is improved, but the charging speed decreases

Engineering Contradiction:
ImprovesafetyVSAvoidcharging speed
Core Design Contradiction:
ReliabilityVSSpeed

Solution Approach 1:

The charging current is segmented and distributed individually to each energy storage cell based on its specific voltage state, allowing the system to maintain high overall charging speed while preventing overcharging of individual cells through targeted current control

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The charging current to each cell is dynamically adjusted in real-time based on voltage feedback, enabling the system to optimize between safety and charging speed by increasing current to cells that can accept it while limiting current to cells approaching their voltage threshold

Inventive Principle:
Principle #15Dynamics

3Reliability

If active voltage management is implemented to maintain minimum charge levels, then the device reliability is improved, but the device complexity increases

Engineering Contradiction:
Improvedevice reliabilityVSAvoidvoltage management complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The voltage management system is designed to perform multiple functions including overcharge prevention, minimum charge level maintenance, and cell balancing using a single integrated circuit architecture, reducing overall system complexity while improving reliability

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The voltage management system automatically monitors and adjusts cell voltages without external intervention, maintaining minimum charge levels and preventing overcharging through self-contained control circuits that reduce the need for complex external management systems

Inventive Principle:
Principle #25Self-service

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Effectively prevents overcharging and maintains optimal charge levels, ensuring safe operation and efficient energy use by dissipating excess energy at a constant rate, thereby protecting the energy storage device and optimizing its performance.

Implementation Method 1

a transistor adapted to operate in a linear mode to dissipate energy from the energy storage device at a substantially constant current level

Methodology Applied
Scientific EffectJoule Heating: Joule Heating

Data Source

PatentUS7816891B2Active voltage management system for energy storage device
Publication Date: 2010.10.19 MAXWELL TECHNOLOGIES GLOBAL LLC
  • US7816891B2 patent drawing
  • US7816891B2 patent drawing
  • US7816891B2 patent drawing

AI summary

An active voltage management device and a method for actively managing a voltage level of an energy storage device are provided. The active voltage management device comprises: a pair of input terminals adapted to be connected to the energy storage device; a reverse polarity protection circuit coupled to the pair of input terminals; a voltage comparator circuit adapted to compare a second voltage associated with the voltage level of the energy storage device to a reference voltage and to provide an output based upon the comparison of the second voltage to the reference voltage; and a transistor adapted to operate in a linear mode to dissipate energy from the energy storage device at a substantially constant current level, wherein output of the voltage comparator circuit is adapted to activate the transistor when the second voltage is greater than or equal to the reference voltage. The method comprises: receiving an input voltage from the energy storage device; providing reverse polarity protection from the energy storage device; comparing the a second voltage associated with the input voltage from the energy storage device to a reference voltage; and conducting a transistor in a linear mode to dissipate energy from the energy storage device at a substantially constant current level when the second voltage is greater than or equal to the reference voltage.