Actuated Controller Grips for Adjustable Surgical Instrument Feedback

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Solution Overview

Problem

Current teleoperated surgical systems face limitations in effectively controlling a wide variety of medical instruments due to fixed mechanical responses of controllers, which restrict the versatility and accuracy of surgical procedures.

Innovation Solution

The development of an actuated grip mechanism in the controller, featuring a central member, grip members, and actuators that apply forces via shafts, allowing for multiple degrees of freedom and adjustable grip forces through rotary and linear actuations, along with transmission mechanisms like ballscrews, cranks, and capstan mechanisms, enabling precise control of end effectors.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If buttons and triggers are made static and fixed in position, then the controller structure is simple and reliable, but the controller cannot be customized to match different playing styles and hand sizes

Engineering Contradiction:
ImprovecustomizabilityVSAvoidcontroller structure
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The patent makes the grip components dynamic by allowing buttons and triggers to be repositioned along rails and by enabling the entire grip to be replaced with different sized grips. This resolves the contradiction by transforming static fixed components into dynamic adjustable components, providing customizability without requiring a completely complex new controller architecture.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The grip is segmented into separate replaceable components including different sized grips, buttons, and triggers. This allows players to customize their controller by swapping components rather than redesigning the entire controller, achieving adaptability while maintaining a relatively simple base structure.

Inventive Principle:
Principle #1Segmentation

2Ease of operation

If the grip is made larger to accommodate bigger hands, then comfort is improved, but the controller becomes less suitable for players with smaller hands

Engineering Contradiction:
ImprovecomfortVSAvoiduniversality
Core Design Contradiction:
Ease of operationVSAdaptability or versatility

Solution Approach 1:

The patent provides multiple grip sizes that can be swapped depending on hand size, making the comfort adaptation dynamic rather than fixed. Players with larger hands can use larger grips while players with smaller hands can use smaller grips, resolving the contradiction between comfort for specific hand sizes and universality for all players.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The patent changes the physical parameter of grip size by providing different sized grips. This allows the same controller base to accommodate different hand sizes by simply changing the grip component, maintaining universality while optimizing comfort for different users.

Inventive Principle:
Principle #35Parameter changes

3Adaptability or versatility

If buttons and triggers are repositionable along rails, then customization options increase, but the device complexity and potential failure points increase

Engineering Contradiction:
ImproverepositionabilityVSAvoidmechanism complexity
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The patent implements repositionability through rails that allow buttons and triggers to move along fixed paths. This provides adaptability through repositioning while keeping the mechanism relatively simple compared to fully three-dimensional adjustment systems, resolving the contradiction between customization and complexity.

Inventive Principle:
Principle #15Dynamics

Data Source

PatentEP3554412B1Actuated grips for controller
Publication Date: 2024.09.04 INTUITIVE SURGICAL OPERATIONS INC
  • EP3554412B1 patent drawingFigure 1~2
  • EP3554412B1 patent drawingFigure 3
  • EP3554412B1 patent drawingFigure 4

AI summary

Implementations relate to actuated grips for a controller. In some implementations, a controller includes a central member, a grip member coupled to the central member and moveable in a grip degree of freedom, a shaft coupled to the grip member, and an actuator coupled to the shaft and operative to output an actuator force on the shaft. The actuator force causes a grip force to be applied via the shaft to the grip member in the grip degree of freedom.