Actuating Unit Interface for Drug Delivery Power Management

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Solution Overview

Problem

Existing drug delivery devices often have complex mechanical components and lack efficient integration of electronic components, leading to challenges in power management and ease of use.

Innovation Solution

An actuating unit for drug delivery devices that includes a support structure with an interface unit and a coupling portion, capable of converting rotational movement into axial and radial displacements to interact with electrical components, reducing mechanical complexity and enhancing power management.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Power

If mechanical components are used in drug delivery devices, then the device can deliver driving force for injection, but the device complexity increases

Engineering Contradiction:
Improvedriving force for injectionVSAvoidmechanical components
Core Design Contradiction:
PowerVSDevice complexity

Solution Approach 1:

The patent combines mechanical and electronic components into an integrated actuating unit. The interface unit serves as a bridge that allows a rotating member (mechanical) to interact with an electrical component (electronic), merging both systems into a unified structure that reduces overall device complexity while maintaining injection capability.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The interface unit performs multiple functions: it converts rotational movement to axial displacement, enables interaction between mechanical and electronic components, and can displace both the coupling portion and actuating portion. This multi-functionality reduces the need for separate components, thereby reducing device complexity.

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Use of energy by moving object

If electronic components are integrated into drug delivery devices, then power management becomes important, but the device complexity increases

Engineering Contradiction:
Improvebattery lifeVSAvoidelectronic integration
Core Design Contradiction:
Use of energy by moving objectVSDevice complexity

Solution Approach 1:

The interface unit acts as an intermediary between the mechanical rotating member and the electrical component. This intermediary structure allows efficient power management by enabling the mechanical rotation to trigger electrical component activation, thereby extending battery life through reduced power consumption while avoiding complex electronic integration.

Inventive Principle:
Principle #24Intermediary (Mediator)

3Ease of operation

If the actuating unit converts rotational movement to axial displacement, then the coupling portion can interact with electrical components, but the device complexity increases

Engineering Contradiction:
Improveuser interactionVSAvoidmovement conversion mechanism
Core Design Contradiction:
Ease of operationVSDevice complexity

Solution Approach 1:

The coupling portion is designed to be dynamically movable, converting rotational movement from the rotating member into axial displacement. This dynamic movement allows the coupling portion to engage with and actuate electrical components, providing ease of user interaction through simple rotational input while the dynamic mechanism handles the complexity of movement conversion.

Inventive Principle:
Principle #15Dynamics

4Reliability

If the coupling portion is displaced radially to hold it with a holding structure, then re-engagement is prevented, but the device complexity increases

Engineering Contradiction:
Improveprevention of re-engagementVSAvoidholding structure
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The holding structure is designed as a segmented or modular component that can radially displace the coupling portion to prevent re-engagement. This segmentation allows the holding structure to perform its specific function of preventing re-engagement during dose dispense without requiring a completely complex redesign of the entire actuating unit.

Inventive Principle:
Principle #1Segmentation

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The actuating unit facilitates easy assembly, reduces mechanical parts, and optimizes energy use by efficiently waking up electronic circuits, prolonging battery life and simplifying user interaction.

Implementation Method 1

the interface unit may be configured to interact with a plurality of teeth of the rotating member and to convert a rotational movement of the rotating member to an axial displacement of the coupling portion

Methodology Applied
Scientific EffectMechanical conversion (rotational to axial movement): Rack and Pinion

Data Source

PatentUS20250205432A1Actuating unit for a drug delivery device and related items
Publication Date: 2025.06.26 SANOFI SA(FR)
  • US20250205432A1 patent drawing
  • US20250205432A1 patent drawing
  • US20250205432A1 patent drawing

AI summary

Disclosed is an actuating unit for a drug delivery device, comprising:A support structure extending along a longitudinal axis between a distal portion of the support structure) and a proximal portion of the support structure, andAn interface unit arranged within the support structure and comprising a coupling portion and an actuating portion,wherein the coupling portion is configured to interact with a rotating member comprising a plurality of teeth and rotating around a rotation axis that is parallel or coaxial to the longitudinal axis, wherein the actuating portion is configured to interact with an electrical component,wherein the interface unit) is configured to interact with the plurality of teeth of the rotating member and to convert a rotational movement of the rotating member to an axial displacement of the coupling portion in a first direction relative to the longitudinal axis, e.g. from a first axial position to a second axial position, and to a radial displacement of at least a part of the coupling portion relative to the longitudinal axis, andwherein the axial displacement and/or the radial displacement of the coupling portion displaces the actuating portion.