Actuation Apparatus Lever Biasing Unit Valve Train

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

The transmission of actuation force to switchable valve train components in internal combustion engines is challenging due to packaging constraints and engine conditions that prevent immediate actuation.

Innovation Solution

An actuation apparatus comprising a lever and a biasing unit that becomes biased by the lever when the actuation source moves it, allowing the lever to activate the switchable valve train component when it is in an activatable state, even if initially in an un-activatable state.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If a moveable latch pin is used to switch between valve-lift modes, then the switchable rocker arm can provide multiple modes of operation, but the transmission of actuation force becomes difficult due to packaging constraints and engine conditions that prevent immediate actuation

Engineering Contradiction:
Improvevalve-lift modesVSAvoidactuation force transmission
Core Design Contradiction:
Adaptability or versatilityVSEase of operation

Solution Approach 1:

The spring is pre-compressed by the lever when the actuation source moves the lever, storing energy in advance. This preliminary action allows the latch pin to be actuated immediately when the switchable component becomes unblocked, without waiting for the actuation source to re-engage.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The spring acts as an intermediary energy storage element between the lever and the latch pin. It decouples the actuation source from the latch pin, allowing the latch pin to be actuated independently when conditions permit, rather than requiring direct coupling.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Speed

If the actuation source directly moves the latch pin, then immediate actuation occurs, but this is not possible when engine conditions block immediate actuation due to packaging constraints

Engineering Contradiction:
Improveactuation response timeVSAvoidengine condition adaptability
Core Design Contradiction:
SpeedVSAdaptability or versatility

Solution Approach 1:

The system performs preliminary compression of the spring when the lever is moved, storing energy ready for immediate release. This allows the latch pin to actuate as soon as engine conditions permit, achieving fast response without requiring direct continuous coupling to the actuation source.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The spring automatically releases its stored energy to actuate the latch pin when the blocking condition is removed, without requiring additional input from the actuation source. The system serves itself by using the stored energy to complete the actuation independently.

Inventive Principle:
Principle #25Self-service

3Force

If the lever is directly coupled to the latch pin, then actuation force is transmitted immediately, but this prevents energy storage to handle blocked actuation scenarios

Engineering Contradiction:
Improveactuation force transmissionVSAvoidenergy dissipation
Core Design Contradiction:
ForceVSLoss of energy

Solution Approach 1:

The spring serves as an intermediary between the lever and latch pin, allowing the lever to compress the spring and store energy rather than directly transmitting force. This intermediary mechanism prevents energy loss by storing it elastically, and releases it when needed to actuate the latch pin.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The lever performs preliminary compression of the spring, storing energy in advance. This preliminary action converts kinetic energy from the lever into elastic potential energy in the spring, which is then released to actuate the latch pin when conditions allow, rather than dissipating the energy.

Inventive Principle:
Principle #10Preliminary action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Ensures that the actuation of switchable valve train components occurs as soon as possible, even if initially blocked, by storing energy until the component becomes unblocked, facilitating efficient packaging and operation.

Implementation Method 1

a biasing unit; wherein, in use, the biasing unit is configured to become biased by the lever when the actuation source moves the lever

Methodology Applied
Scientific EffectElasticity: Elasticity

Data Source

PatentUS10954826B2Actuation apparatus
Publication Date: 2021.03.23 EATON INTELLIGENT POWER LTD
  • US10954826B2 patent drawing
  • US10954826B2 patent drawing
  • US10954826B2 patent drawing

AI summary

An actuation apparatus for actuating a switchable valve train component of an internal combustion engine includes: a lever for contacting an actuation source and contacting the switchable valve train component; and a biasing unit. The biasing unit contacts the lever. In use, the biasing unit becomes biased by the lever when the actuation source moves the lever when the actuation source attempts to actuate the switchable valve train component, via the lever, when the switchable valve train component is in an un-activatable state. The biasing unit causes the lever to activate the switchable valve train component when the switchable valve train component is in an activatable state again.