Furniture Actuator Arm Drive with Curved Contact Contour
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Solution Overview
Problem
Conventional actuating arm drives for furniture flaps suffer from user-force requirements, limited adjustment range, indirect force connection, and noise due to unfavorable loading during pivoting.
Innovation Solution
An actuating arm drive with a force introduction element that adjusts along a contact contour on the main lever, allowing direct force transmission and easy adjustability by changing the distance between the force introduction point and the pivot axis, ensuring a consistent and load-free opening/closing movement.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Adaptability or versatility
If the force application point is adjusted by conventional means, then the force adjustability is improved, but the device complexity increases and the adjustment range is limited
Solution Approach 1:
The contact contour on the main lever is designed as a curved surface instead of a straight line or point. This curved contact contour allows the force introduction element to move along an arc-shaped path, providing a larger adjustment range for the force application point while maintaining a simple adjustment mechanism. The curvature enables continuous variation of the force application position without requiring complex discrete adjustment mechanisms.
Solution Approach 2:
A force introduction element is introduced as an intermediary component between the actuator arm and the main lever. This element mediates the force transmission by contacting the curved surface of the main lever at variable positions. The force introduction element simplifies the adjustment mechanism by allowing continuous force application point variation through its movement along the contact contour, eliminating the need for complex discrete adjustment mechanisms.
2Adaptability or versatility
If the force introduction element moves along a curved contact contour, then the adjustment range is improved, but the manufacturing precision requirements increase
Solution Approach 1:
The contact contour is designed with a specific curvature radius that balances the adjustment range with manufacturability. The curved surface provides continuous adjustment capability while the radius is chosen to be large enough to reduce the stringency of manufacturing tolerances. This allows the force introduction element to move along the contour with acceptable precision without requiring ultra-precise manufacturing.
Solution Approach 2:
The curvature radius of the contact contour is optimized as a design parameter to achieve the desired compromise between adjustment range and manufacturing precision. By selecting an appropriate radius value, the system achieves sufficient adjustment range while keeping the manufacturing tolerances within practical limits. The parameter optimization allows the curved contour to provide continuous adjustment without excessive precision requirements.
3Adaptability or versatility
If the force application point is changed to adjust the drive force, then the force adaptability is improved, but the noise generation increases due to unfavorable loading
Solution Approach 1:
The curved contact contour is specifically shaped to maintain favorable loading conditions throughout the adjustment range. The curvature is designed so that the force introduction element always contacts the main lever in a way that avoids impact loads and unfavorable stress concentrations. This eliminates noise generation while preserving the ability to adjust the drive force by changing the force application point along the curved contour.
Solution Approach 2:
The geometry parameters of the contact contour are optimized to maintain consistent and favorable loading conditions across all positions of the force introduction element. By carefully selecting the curvature radius and profile of the contact contour, the system ensures that the force transmission remains smooth and noise-free throughout the entire adjustment range, while still allowing continuous variation of the drive force.
Applied Scientific Principles
This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.
Function Achieved in This Case
This design achieves direct force transmission, easy adjustability, and reduced noise by maintaining consistent force orientation across pivoting positions, providing a larger adjustment range and stable operation.
Implementation Method 1
the force originating from the energy storage device acts on a force introduction element and, in turn, on the main lever at a force introduction point
Implementation Method 2
The main lever has a contact contour formed on it for this purpose. The adjusting device is designed to adjust the force application element along the contact contour to set the force application point on the main lever. By adjusting the force application element along the contact contour, the distance of the force application point to the pivot axis of the pivotally mounted main lever can be changed
Data Source
Figure 1a
Figure 1b
Figure 2a~2b
AI summary
Actuator arm drive (1) for at least one pivotally mounted actuator arm (2), in particular for driving a flap (4) of a piece of furniture (3), comprising a pivotally mounted main lever (6), a force storage device (11) by which a force can be exerted on the main lever (6) at a force application point (x1, x2) to assist the opening and/or closing movement of the actuator arm drive (1), and an adjusting device (15) for adjusting the force application point (x1, x2) on the main lever (6), wherein the force is applied to the main lever (6) at the force application point (x1, x2) via a force application element (16) actuated by the force storage device (11) via levers (13, 14), and the adjusting device (15) is designed to adjust the force application element (16) along a contact contour (17) formed on the main lever (6).wherein in each pivot position of the main lever (6) between the open and closed positions of the actuating arm drive (1) and in each setting of the adjusting device (15) the actuated force introduction element (16) is forced along the contact contour (17) in the same direction.