Actuator Control Value Calculation Using Frequency-Split MPC

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Solution Overview

Problem

Model Predictive Control (MPC) techniques for actuator control in motion tracking applications face challenges with high computation time and memory storage issues, particularly when dealing with large prediction horizons and fast sampling rates, limiting their real-time application.

Innovation Solution

A method that extracts high-frequency and low-frequency components from target motion and inputs them into an optimization model configured with physical constraints to calculate control values for actuator controllers, utilizing frequency splitting and constrained optimization for real-time and accurate tracking.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If Model Predictive Control (MPC) is used for actuator control, then tracking accuracy is improved, but computation time increases excessively

Engineering Contradiction:
Improvetracking accuracyVSAvoidcomputation time
Core Design Contradiction:
Measurement precisionVSLoss of time

Solution Approach 1:

The patent segments the target motion into frequency components (e.g., low-frequency components for slow variations and high-frequency components for rapid changes). This segmentation allows the optimization model to process different frequency ranges separately, reducing the overall computational burden while maintaining tracking accuracy across the full frequency spectrum.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent performs preliminary processing of the target motion signal by extracting frequency components before feeding them to the optimization model. This preliminary action simplifies the input data structure and reduces the complexity of the optimization problem, enabling faster real-time computation while preserving the essential motion characteristics.

Inventive Principle:
Principle #10Preliminary action

2Loss of time

If explicit MPC with look-up tables is used, then online computation time is reduced, but memory storage requirements increase

Engineering Contradiction:
Improveonline computation timeVSAvoidmemory storage
Core Design Contradiction:
Loss of timeVSQuantity of substance

Solution Approach 1:

The patent transitions from a static look-up table approach to a dynamic optimization model that processes frequency components in real-time. This dynamic approach eliminates the need for large pre-computed tables while maintaining fast response, as the system adapts to changing motion conditions through real-time frequency analysis and optimization.

Inventive Principle:
Principle #15Dynamics

3Measurement precision

If large prediction horizons are used in MPC, then tracking performance is improved, but computational complexity increases exponentially

Engineering Contradiction:
Improvetracking performanceVSAvoidcomputational complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The patent segments the prediction horizon into frequency-based sub-problems, where different frequency components are processed separately. This segmentation reduces the exponential complexity associated with large prediction horizons by breaking down the optimization problem into manageable frequency-specific tasks that can be solved more efficiently.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent changes the parameter representation of the motion signal from time-domain samples to frequency-domain components. This parameter transformation reduces the dimensionality of the optimization problem and decreases computational complexity, allowing larger effective prediction horizons to be handled with reduced computational burden.

Inventive Principle:
Principle #35Parameter changes

Data Source

PatentEP4492165A1Method and calculator device for calculating at least one control value, and simulator
Publication Date: 2025.01.15 TOYOTA JIDOSHA KK
  • EP4492165A1 patent drawingFigure 1~2
  • EP4492165A1 patent drawing
  • EP4492165A1 patent drawing

AI summary

A computer-implemented method for calculating at least one control value (yk) to be inputted to an actuator controller (18) for tracking a target motion (uk), the method comprising extracting a high-frequency component (HFC) and a low-frequency component (LFC) from the target motion (uk), and inputting the high-frequency component (HFC) and the low-frequency component (LFC) into an optimization model (30) configured to take into account one or more physical constraints to output the at least one control value (yk).