Actuator Assembly with Integral Cradle Support
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Solution Overview
Problem
Existing electrical devices lack a reliable and efficient mechanism for switching and electrical outlet power integration in a compact, customizable format that allows for flexible wiring configurations and secure mechanical connections.
Innovation Solution
The design incorporates a paddle-actuatable electrical device with an actuator, cradle, and terminal assembly featuring a slip connection and integral cradle support regions, enabling displacement and electrical communication while maintaining mechanical stability and allowing for customizable wiring configurations.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Volume of moving object
If a compact electrical device design is implemented, then space efficiency is improved, but mechanical stability and connection security may deteriorate
Solution Approach 1:
The device is segmented into distinct functional modules: cradle assembly, actuator mechanism, terminal assembly, and paddle assembly. Each module is independently designed and can be assembled separately, allowing compact packaging while maintaining structural integrity and connection security through standardized interfaces between segments.
Solution Approach 2:
Components are nested within each other to maximize space utilization. The actuator is positioned within the cradle structure, terminals are integrated into the housing walls, and the paddle assembly nested within the actuator mechanism, creating a compact layered arrangement that preserves mechanical stability.
2Adaptability or versatility
If customizable wiring configurations are enabled, then adaptability is improved, but device complexity increases
Solution Approach 1:
The terminal assembly provides universal connectivity options with multiple terminal types (screw terminals, push-in terminals, wireless terminals) that can accommodate various wiring configurations. This multi-functional design allows the same device structure to support different wiring arrangements without increasing overall structural complexity.
Solution Approach 2:
The device incorporates adjustable and reconfigurable elements such as rotatable terminals and flexible wiring pathways that can be dynamically adjusted during installation. This dynamic capability enables customizable wiring configurations while maintaining a relatively simple base structure that doesn't require complex pre-arranged pathways for each possible configuration.
3Reliability
If secure mechanical connections are implemented, then reliability is improved, but ease of assembly deteriorates
Solution Approach 1:
The cradle and terminal components are pre-assembled into integrated sub assemblies with pre-positioned fastening elements and alignment features. This preliminary assembly ensures secure mechanical connections are built-in from the start, while the modular nature of these pre-assembled units allows for simple final assembly by connecting pre-prepared modules together.
Solution Approach 2:
The device incorporates self-aligning features and snap-fit connections that automatically ensure proper positioning and secure engagement during assembly. The cradle support regions and terminal mounting structures are designed to self-adjust and self-lock, providing reliable mechanical connections without requiring complex alignment procedures or specialized assembly tools.
Data Source
AI summary
An electrical device can include a paddle actuatable from a first position to a second position. An actuator associated with the paddle can be configured to displace when the paddle is actuated from the first position to the second position. A cradle disposed adjacent the actuator includes a trough formed therein. A terminal is in electrical communication with the cradle. Integral cradle support regions are formed in the cradle, with the trough being formed through each cradle support region and each cradle support region comprising an aperture for receiving an actuator assembly.