Actuator Frame Structure Volume Change Part High Output

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Solution Overview

Problem

Conventional actuators face a challenge in achieving high output due to the trade-off between materials that generate large distortion and those with high Young's modulus, as materials with high Young's modulus typically produce small distortion, while those with large distortion have low Young's modulus.

Innovation Solution

The actuator design incorporates a frame structure part with a higher Young's modulus and a volume change part that increases in volume upon external energy input, allowing the frame structure to deform and contract in one direction while widening in another, thereby enhancing distortion and output.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Strength

If materials with high Young's modulus are used for the actuator, then strength and rigidity are improved, but distortion capability deteriorates

Engineering Contradiction:
ImproveYoung's modulusVSAvoiddistortion capability
Core Design Contradiction:
StrengthVSShape

Solution Approach 1:

The actuator is divided into two distinct parts: a frame structure part made from high Young's modulus material for strength, and a volume change part made from low Young's modulus material for large distortion capability. This segmentation allows each part to be optimized for its specific function, resolving the contradiction between strength and distortion capability.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The actuator uses a composite structure combining two materials with different Young's modulus values. The frame structure part uses high Young's modulus material while the volume change part uses low Young's modulus material, creating a composite system that achieves both high strength and large distortion capability simultaneously.

Inventive Principle:
Principle #40Composite materials

2Shape

If materials with low Young's modulus are used for the actuator, then distortion capability is improved, but strength deteriorates

Engineering Contradiction:
Improvedistortion capabilityVSAvoidYoung's modulus
Core Design Contradiction:
ShapeVSStrength

Solution Approach 1:

The actuator is divided into two distinct parts: a frame structure part made from high Young's modulus material for strength, and a volume change part made from low Young's modulus material for large distortion capability. This segmentation allows each part to be optimized for its specific function, resolving the contradiction between strength and distortion capability.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The actuator uses a composite structure combining two materials with different Young's modulus values. The frame structure part uses high Young's modulus material while the volume change part uses low Young's modulus material, creating a composite system that achieves both high strength and large distortion capability simultaneously.

Inventive Principle:
Principle #40Composite materials

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This configuration enables the actuator to achieve high output by combining the properties of large distortion and high Young's modulus, exceeding the capabilities of actuators using only one type of material for the frame or volume change part.

Implementation Method 1

the volume change part increases a volume thereof by external input

Methodology Applied
Scientific EffectThermal expansion: Thermal Expansion

Data Source

PatentUS11601074B2Actuator
Publication Date: 2023.03.07 DENSO CORP
  • US11601074B2 patent drawing
  • US11601074B2 patent drawing
  • US11601074B2 patent drawing

AI summary

An actuator capable of attaining high output. The actuator includes a frame structure part that forms a frame structure surrounding a housing part, and a volume change part housed in the housing part. The volume change part increases a volume thereof by input of external energy. The frame structure part has a higher Young's modulus than a Young's modulus of the volume change part. The housing part has an anisotropic shape, with a maximum width in first direction of the housing part longer than a maximum width in second direction different from the first direction of the housing part.