Electromechanical Actuator Position Control for Reciprocating Compressor Valves

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Solution Overview

Problem

Controlling the movement of electromechanical actuators in reciprocating compressor valves is challenging due to unstable equilibrium points near contact points, requiring precise current control to manage high contact speeds and minimize power consumption while ensuring accurate positioning.

Innovation Solution

A method involving a magnetizable portion cooperating with two solenoids, with controlled energization and current regulation to manage the actuator's movement between open and closed positions, including release, current-controlled opening and closure, position-controlled braking, and retention in positions, utilizing a processing unit with position detection and current strength monitoring to generate optimal trajectories.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Loss of time

If the solenoids are energized to move the armature quickly, then the transition time is reduced, but the contact speed becomes excessively high causing instability

Engineering Contradiction:
Improvetransition timeVSAvoidpositioning stability
Core Design Contradiction:
Loss of timeVSReliability

Solution Approach 1:

The patent applies periodic action by dividing the solenoid energization into distinct phases: initial energization to overcome spring force and start movement, followed by current reduction near the contact point to decelerate the armature. This phased periodic control enables the armature to reach the contact point with appropriate speed, avoiding excessive contact speed while maintaining reasonable transition time.

Inventive Principle:
Principle #19Periodic action

Solution Approach 2:

The patent implements dynamics by continuously adjusting the solenoid current based on the armature's position and velocity. The control system monitors the armature's movement and dynamically modifies the electromagnetic force to achieve optimal positioning. This dynamic control allows the system to adapt to changing conditions during the actuation process, ensuring stable contact without excessive impact.

Inventive Principle:
Principle #15Dynamics

2Manufacturing precision

If the solenoid current is reduced rapidly to control contact speed, then the positioning precision is improved, but the power consumption increases

Engineering Contradiction:
Improvepositioning precisionVSAvoidpower consumption
Core Design Contradiction:
Manufacturing precisionVSUse of energy by moving object

Solution Approach 1:

The patent applies preliminary action by pre-positioning the armature near the contact point using moderate solenoid current before the final approach. This preliminary positioning reduces the distance over which high precision control is needed, allowing the system to achieve accurate positioning with lower overall power consumption. The armature is guided into the vicinity of the contact point first, then gently guided into final position.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The patent implements parameter changes by dynamically adjusting the solenoid current magnitude and timing based on the armature's position. The control system modifies electrical parameters (current level, pulse duration) to optimize the balance between positioning precision and power consumption. By changing current parameters adaptively, the system achieves precise positioning without maintaining high power consumption throughout the entire actuation cycle.

Inventive Principle:
Principle #35Parameter changes

3Speed

If the armature is allowed to approach the magnet with high speed, then the actuator response is faster, but the contact impact causes instability and positioning errors

Engineering Contradiction:
Improveactuator response speedVSAvoidcontact stability
Core Design Contradiction:
SpeedVSReliability

Solution Approach 1:

The patent applies beforehand cushioning by using the solenoid electromagnetic force as a damping mechanism before physical contact occurs. As the armature approaches the contact point, the solenoid current is adjusted to create an opposing electromagnetic force that cushions the approach. This pre-cushioning prevents high-impact contact while maintaining fast response, as the electromagnetic field provides gentle deceleration before mechanical contact.

Inventive Principle:
Principle #11Beforehand cushioning (Prior cushioning)

Solution Approach 2:

The patent implements feedback by monitoring the armature's position and velocity during approach and using this information to adjust the solenoid current in real-time. The control system receives feedback about the armature's state and modifies the electromagnetic force accordingly to optimize the approach speed and contact stability. This closed-loop feedback ensures that the armature approaches at the optimal speed for both rapid response and stable contact.

Inventive Principle:
Principle #23Feedback

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This method effectively controls the actuator's position, optimizing movement and reducing contact speed, thereby enhancing the operational efficiency and repeatability of the valve while maintaining negligible power usage compared to the compressor's savings.

Implementation Method 1

the solenoids are energised so as to allow separation of the movable member portion from one of the two solenoids and cause its displacement towards the other solenoid

Methodology Applied
Scientific EffectElectromagnetic force: Electromagnet

Implementation Method 2

said movable member being provided with a magnetisable portion co-operating with two solenoids

Methodology Applied
Scientific EffectMagnetic interaction: Magnetism

Data Source

PatentUS8641008B2Method for controlling the position of an electromechanical actuator for reciprocating compressor valves
Publication Date: 2014.02.04 DOTT ING MARIO COZZANI
  • US8641008B2 patent drawing
  • US8641008B2 patent drawing
  • US8641008B2 patent drawing

AI summary

Method for controlling the position of an electromechanical actuator for reciprocating compressor valves. The actuator includes a member (302) movable in a direction parallel to the direction for opening and closing the obturator of the valve (12), between a position corresponding to the closed position and a position corresponding to the open position of the obturator (11). The member (302) is provided with a mechanism (322) able to act on the obturator (11) and with a magnetizable portion (312) co-operating with two electromagnets (102, 202) and being arranged in equilibrium between the latter via a suitable mechanism.