Steering Control Readiness Sensing for Fault-Based Speed Limits

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Solution Overview

Problem

Existing steering systems in motor vehicles, particularly steer-by-wire systems without mechanical fallbacks, face safety risks due to altered steering characteristics and impaired maneuverability during malfunctions, which can negatively impact vehicle safety.

Innovation Solution

A steering system with a readiness detection unit to monitor operational readiness of actuators, determining a status class based on functional parameters, and a speed determination unit to set permissible speed values, ensuring safe vehicle operation by limiting speed based on system availability.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If the vehicle operates with reduced actuators due to malfunction, then reliability is improved by maintaining steerability, but safety deteriorates due to altered steering characteristics and impaired maneuverability

Engineering Contradiction:
ImprovesteerabilityVSAvoidsafety risks
Core Design Contradiction:
ReliabilityVSObject-affected harmful factors

Solution Approach 1:

The system dynamically adjusts the maximum permissible vehicle speed based on the operational status of actuators. When actuators malfunction, the control unit reduces the speed limit to compensate for impaired steering characteristics, ensuring safety is maintained while preserving steerability with reduced components

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The system changes the operational parameter (vehicle speed) based on actuator readiness status. By determining status classes from operational readiness values and correlating them with maximum permissible speeds, the system adapts its operating conditions to match the current capability of the steering system

Inventive Principle:
Principle #35Parameter changes

2Object-affected harmful factors

If the vehicle speed is limited based on actuator readiness, then safety is improved, but productivity deteriorates due to reduced operating speed

Engineering Contradiction:
ImprovesafetyVSAvoidvehicle speed
Core Design Contradiction:
Object-affected harmful factorsVSProductivity

Solution Approach 1:

The system applies partial speed limitation based on the degree of actuator malfunction. Instead of completely restricting speed, it determines status classes that correlate with specific maximum permissible speeds, allowing the vehicle to operate at the highest safe speed given the current actuator configuration

Inventive Principle:
Principle #16Partial or excessive action

Solution Approach 2:

The maximum permissible speed is dynamically adjusted based on real-time actuator readiness assessment. The system continuously monitors operational readiness values, updates status classes, and modifies speed limits accordingly, optimizing the balance between safety and productivity

Inventive Principle:
Principle #15Dynamics

Data Source

PatentEP4255783B1Steering system of a motor vehicle and method for controlling a steering system of a motor vehicle
Publication Date: 2025.12.31 THYSSENKRUPP PRESTA AG
  • EP4255783B1 patent drawingFigure 1~2
  • EP4255783B1 patent drawingFigure 3
  • EP4255783B1 patent drawingFigure 4~5

AI summary

The present invention relates to a steering system (10) for a motor vehicle, comprising a plurality of actuators (15, 17, 18, 22, 21, 27, 29, 400, 401, 402), operatively connected in each case to at least one wheel (13, 25), and a steering-control unit (12), which is connected to said actuators and has an input unit and an output unit and is designed and set up to activate the actuators (15, 17, 18, 22, 21, 27, 29, 400, 401, 402) in such a way that the motor vehicle is guided on a specified track path on the basis of input signals entered into the input unit, wherein, to increase the fail safety, it is proposed that the steering-control unit (12, 121) has a readiness-sensing unit (5) and a speed-determining unit (6), wherein the readiness-sensing unit (5) is designed and set up for sensing operational-readiness values of the actuators (15, 17, 18, 22, 21, 27, 29, 400, 401, 402) and the speed-determining unit (6) is designed and set up to determine from the sensed operational-readiness values permissible speed values (v0, v1, v2, v3, v4, v5, vy1, vy2) of the track speed of the motor vehicle.