Aircraft Actuator Redundant Position Sensing
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Solution Overview
Problem
Existing servo-controlled electric actuators for aircraft flight control lack sufficient reliability, particularly in accurately measuring and maintaining the position of aerodynamic surfaces, which can lead to mechanical failures and position hysteresis issues.
Innovation Solution
A servo-controlled actuator with a rotary electric motor, screw, and nut mechanism, equipped with redundant position sensors and a servo-control circuit that compares data from two position sensors to detect faults and maintain accurate position control, ensuring the actuator stops at a reliable position in case of discrepancies, with the second sensor providing at least equivalent or higher resolution than the first.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Reliability
If a single position sensor is used in existing actuators, then the device complexity is reduced, but the reliability and measurement precision deteriorate due to lack of redundancy and fault detection capabilities
Solution Approach 1:
The patent applies local quality by implementing redundancy specifically in the position sensing subsystem rather than throughout the entire actuator system. Two independent position sensors (first and second sensors) are installed to monitor the mechanical member position, with each sensor providing backup capability for the other. This localized redundancy enhances reliability of position measurement without unnecessarily complicating other parts of the actuator system.
Solution Approach 2:
The patent implements feedback through a control circuit that continuously receives position signals from both sensors, compares their outputs, and uses this feedback to detect faults. When the control circuit detects a discrepancy between the two sensor readings beyond a predetermined threshold, it generates a fault signal. This feedback mechanism enables real-time monitoring and fault detection, improving reliability while maintaining manageable system complexity.
2Measurement precision
If higher resolution position sensors are used, then the measurement precision is improved, but the device complexity and cost increase
Solution Approach 1:
The patent applies partial or excessive action by using two position sensors with resolution equal to or greater than what would be required if only one sensor were used. This provides excessive measurement capability that enables both high precision position control and fault detection through comparison of the two sensor readings. The redundant sensing capacity ensures measurement precision is maintained even when one sensor degrades or fails.
Solution Approach 2:
The patent implements beforehand cushioning by pre-installing redundant position sensors that can compensate for potential failures before they occur. The dual-sensor configuration provides a safety buffer against measurement errors, ensuring that if one sensor fails or drifts, the other can maintain accurate position measurement. This preemptive redundancy cushions against future reliability issues without requiring complex real-time correction mechanisms.
Applied Scientific Principles
This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.
Function Achieved in This Case
Enhances the reliability and accuracy of the actuator by providing redundant position calculation and surveillance modules, reducing the likelihood of mechanical failures and position hysteresis, thereby improving the overall performance and safety of aircraft flight control systems.
Implementation Method 1
a rotary electric motor
Implementation Method 2
a screw arranged to be driven in rotation by rotation of the motor; a mechanical member (sometimes known as a 'nut') arranged to be driven in translation by rotation of the screw
Data Source
AI summary
The invention relates to an actuator (9) comprising a rotary electric motor (12) a screw Old) driven in rotation by the motor, a mechanical member (15) driven in translation by the screw, a first position sensor (40) sensitive to a position of the electric motor and/or of the screw, a second position sensor (41) sensitive to a position of the mechanical member, and a servo-control circuit (11) connected to both of the position sensors and to the motor, this circuit delivering a power supply signal to the motor that varies as a function of a position setpoint signal (23) and as a function of signals delivered by the two position sensors; the second position sensor presents a resolution that is at least equivalent to the resolution of the first position sensor, and the servo-control circuit includes redundant modules (19, 22) for calculating the position of the mechanical member as a function of the signals/data delivered by the two sensors, together with at least two modules (17, 18) for mutual surveillance of the results delivered by the calculation modules.


