Actuator Slew Rate Control for Head Positioning Stability

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Solution Overview

Problem

Current electronic systems face challenges in maintaining stable head positioning over media during write and read operations, leading to Head Disk Interaction (HDI) issues, which result in reliability problems such as rapid off-track writes, media scratches, and head damage due to increased track density and decreased operating head fly heights.

Innovation Solution

The implementation of a control circuitry system that limits the slew rates of the secondary-actuator, coupled with a secondary-actuator control interface, to adjust the head's position and flying characteristics, thereby minimizing or eliminating HDI events by controlling the frequency, duration, and magnitude of control signals applied to the secondary-actuator.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Quantity of substance

If track density is increased and operating head fly height is decreased to improve storage capacity, then storage density is improved, but head positioning stability deteriorates leading to HDI events

Engineering Contradiction:
Improvestorage capacityVSAvoidhead positioning stability
Core Design Contradiction:
Quantity of substanceVSReliability

Solution Approach 1:

The patent implements dynamic control of the secondary actuator by adjusting slew rates based on operating conditions. The control system dynamically modifies actuator response characteristics to maintain stability across varying track densities and fly heights, preventing HDI events while preserving high storage capacity.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The patent changes the slew rate parameter of the secondary actuator to optimize performance. By adjusting this critical parameter based on track density and fly height conditions, the system maintains reliable head positioning stability while operating at high storage densities.

Inventive Principle:
Principle #35Parameter changes

2Measurement precision

If secondary actuator response is increased to improve head positioning accuracy, then positioning precision is improved, but HDI events increase due to unintended head movements

Engineering Contradiction:
Improvehead positioning accuracyVSAvoidHDI events
Core Design Contradiction:
Measurement precisionVSObject-affected harmful factors

Solution Approach 1:

The control system dynamically adjusts the secondary actuator's slew rate based on real-time operating conditions. This dynamic approach allows the system to maintain high positioning accuracy when needed while reducing actuator aggressiveness during conditions that could cause HDI events, thus preventing harmful head movements.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The patent implements feedback control by monitoring head positioning and adjusting secondary actuator slew rates accordingly. This closed-loop control ensures that positioning accuracy is maintained while preventing excessive or unintended head movements that would cause HDI events.

Inventive Principle:
Principle #23Feedback

Data Source

PatentUS9142225B1Electronic system with actuator control mechanism and method of operation thereof
Publication Date: 2015.09.22 WESTERN DIGITAL TECHNOLOGIES INC
  • US9142225B1 patent drawing
  • US9142225B1 patent drawing
  • US9142225B1 patent drawing

AI summary

An apparatus includes: a media; a head over the media; a primary-actuator coupled to the head; and control circuitry, coupled to the primary-actuator and a secondary-actuator, configured to limit a secondary-actuator slew rate.