Actuator Thermal Power Control in Microlithography

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Solution Overview

Problem

In systems requiring precise and fast positioning, such as optical systems in microlithography, transient thermal loads cause mechanical deformations that impair operating properties, and existing solutions like thermal isolation or cooling strategies are inefficient or costly.

Innovation Solution

The method involves using at least two actuator components that generate a constant thermal power, allowing for exact and fast positioning while minimizing transient thermal loads by accepting a nominal thermal load, with the actuator components driven to maintain a thermal power deviation within 20% of a predefined constant value, and adjusting force components to counteract each other.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Speed

If actuation is performed at varying positioning speeds to achieve fast positioning, then positioning speed is improved, but transient thermal loads increase causing mechanical deformations

Engineering Contradiction:
Improvepositioning speedVSAvoidtransient thermal loads
Core Design Contradiction:
SpeedVSObject-affected harmful factors

Solution Approach 1:

The patent applies periodic action by using oscillating actuator forces that alternate between tension and compression phases. This periodic loading pattern allows the system to maintain average positioning speed while the alternating force directions prevent sustained thermal gradients, thereby reducing transient thermal loads and associated mechanical deformations during fast positioning operations.

Inventive Principle:
Principle #19Periodic action

Solution Approach 2:

The patent changes the parameter of actuator force from static or monotonically varying to oscillating with controlled amplitude and frequency. By modulating the force parameters (magnitude, direction, timing) in an oscillatory manner, the system achieves fast positioning while the parameter variations prevent continuous thermal accumulation, thus resolving the contradiction between speed and thermal load.

Inventive Principle:
Principle #35Parameter changes

2Measurement precision

If actuation force is increased to improve positioning accuracy, then positioning precision is improved, but thermal loads increase causing system deformations

Engineering Contradiction:
Improvepositioning accuracyVSAvoidthermal loads
Core Design Contradiction:
Measurement precisionVSObject-affected harmful factors

Solution Approach 1:

The patent employs periodic oscillating forces where the actuator alternates between applying force in opposite directions. This periodic action enables the system to achieve high positioning accuracy through controlled oscillations while preventing sustained high thermal loads, as the alternating force directions allow thermal dissipation during each cycle, thus resolving the contradiction between accuracy and thermal load.

Inventive Principle:
Principle #19Periodic action

Solution Approach 2:

The patent applies preliminary anti-action by introducing counteracting oscillating forces that preemptively compensate for thermal effects. The oscillating actuator forces include phases where the force is reduced or reversed, creating a preemptive counter-action to thermal accumulation before it can cause significant deformations, thereby maintaining positioning accuracy without excessive thermal loads.

Inventive Principle:
Principle #9Preliminary anti-action

3Stability of the object's composition

If thermal isolation or cooling strategies are implemented to reduce thermal loads, then thermal stability is improved, but device complexity increases

Engineering Contradiction:
Improvethermal stabilityVSAvoidconstructional outlay
Core Design Contradiction:
Stability of the object's compositionVSDevice complexity

Solution Approach 1:

The patent extracts the thermal management function from separate cooling systems and integrates it into the actuation mechanism itself. By making the actuator forces oscillate rather than continuously apply load, the system inherently creates thermal cycles that promote heat dissipation, thereby achieving thermal stability without requiring additional cooling components or thermal isolation structures.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The patent enables the actuator to self-regulate its thermal impact through oscillating force application. The periodic reversal of actuator force directions automatically creates thermal cycles that facilitate heat dissipation, allowing the system to maintain thermal stability through its own operational characteristics rather than requiring external cooling systems, thus reducing device complexity.

Inventive Principle:
Principle #25Self-service

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach ensures stable thermal equilibrium, reducing undesirable deformations and maintaining system performance by controlling thermal loads, thereby enhancing positioning accuracy and speed without excessive constructional complexity.

Implementation Method 1

a thermal power introduced into the system on account of the generation of the actuator force by the actuator components

Methodology Applied
Scientific EffectJoule heating: Joule Heating

Data Source

PatentUS10025203B2Method and arrangement for actuating an element
Publication Date: 2018.07.17 CARL ZEISS SMT GMBH
  • US10025203B2 patent drawing
  • US10025203B2 patent drawing
  • US10025203B2 patent drawing

AI summary

The disclosure relates to a method and an arrangement for actuating an element in a system for microlithography. According to an aspect in at least one degree of freedom an actuator force is exerted on the element via at least two actuator components. The actuator components are driven independently of one another for generating the actuator force. Driving is effected so that a thermal power introduced into the system on account of the generation of the actuator force by the actuator components deviates from a predefined constant value by not more than 20%.