Adaptable Utility Cart With Modular Panels for Sterilization

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Solution Overview

Problem

Existing rolling carts, particularly in medical facilities, face challenges in meeting strict sterilization requirements, providing multifunctionality, and ensuring smooth operation while being customizable and visually appealing.

Innovation Solution

A cart assembly with features such as laminate panels for sublimation printing, a cable locker, mounting brackets for computer equipment, folding table extensions, and customizable surfaces for easy access and organization, along with quiet drawer slides and robust casters, enhances functionality and adaptability.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If traditional rolling carts are used in medical facilities, then they can provide basic storage and mobility, but they fail to meet strict sterilization requirements and lack customization options

Engineering Contradiction:
Improvesterilization complianceVSAvoidcustomization capability
Core Design Contradiction:
ReliabilityVSAdaptability or versatility

Solution Approach 1:

The cart is divided into modular components including removable drawers, detachable panels, and separable storage compartments. This segmentation allows individual components to be easily removed for sterilization while maintaining the overall cart structure, and enables customization by swapping different drawer configurations and panel designs to meet specific medical facility requirements.

Inventive Principle:
Principle #1Segmentation

2Adaptability or versatility

If multifunctional mechanisms are added to medical carts to facilitate electronics, cords, lights, and instruments, then the cart becomes more versatile, but the cart complexity increases and sterilization becomes more difficult

Engineering Contradiction:
ImprovemultifunctionalityVSAvoidcart structure complexity
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The cart incorporates universal mounting brackets and standardized attachment points that can accommodate various electronic devices, lighting fixtures, and medical instruments without requiring complex integrated mechanisms. This allows the cart to serve multiple functions while maintaining a relatively simple base structure that remains easy to sterilize.

Inventive Principle:
Principle #6Universality (Multi-functionality)

3Adaptability or versatility

If customizable surfaces and high-resolution graphics are added to carts, then visual appeal and information display improve, but the manufacturing complexity and cost increase

Engineering Contradiction:
Improvevisual customizationVSAvoidmanufacturing simplicity
Core Design Contradiction:
Adaptability or versatilityVSEase of manufacture

Solution Approach 1:

Customizable panels with sublimation printing are pre-manufactured off-site with high-resolution graphics, logos, and informational displays already applied. These pre-customized panels are then easily attached to the cart using simple mounting mechanisms, allowing visual customization without adding complexity to the cart's core manufacturing process.

Inventive Principle:
Principle #10Preliminary action

4Ease of operation

If quiet drawer slides and smooth operation features are implemented, then ease of operation improves, but the device complexity and cost increase

Engineering Contradiction:
Improvedrawer operation smoothnessVSAvoiddrawer mechanism complexity
Core Design Contradiction:
Ease of operationVSDevice complexity

Solution Approach 1:

The cart uses simple, cost-effective drawer slide mechanisms that prioritize smooth operation and quiet functionality over complex adjustable features. These straightforward mechanical slides are designed for reliability and ease of replacement rather than complex adjustability, maintaining operational excellence while controlling complexity and cost.

Inventive Principle:
Principle #27Cheap short-living objects (Disposable)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution provides a cart that is easily sterilizable, customizable, and meets strict operational and visual standards, offering enhanced usability and adaptability across various environments.

Implementation Method 1

various laminate panels are used, with each having surfaces which are suitable for sublimation printing

Methodology Applied
Scientific EffectSublimation printing: Sublimation

Implementation Method 2

The panels may be attached magnetically to the substrate surfaces

Methodology Applied
Scientific EffectMagnetic attachment: Magnetism

Data Source

PatentUS20250296612A1Adaptable utility cart
Publication Date: 2025.09.25 TECHMASTER CARTS LLC
  • US20250296612A1 patent drawing
  • US20250296612A1 patent drawing
  • US20250296612A1 patent drawing

AI summary

A utility cart suited for use in a variety of settings including a biomedical environment that includes a upper tray and a lower tray, configured to store and transport items. The panels making up the utility cart are interlocked using specific grooves and slots to provide rigidity. The utility cart also includes a drawer for storage, and specific coupling elements that allow the cart to be coupled with related devices, such as a second utility cart. Also included are customizable panels easily placed on the sides and back of the utility cart, as well as on a drawer fronts, which are printable using sublimation printing such that the cart may include custom colors, signs, or labels.