Adapter Base Plates for Modular Cargo Containers
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Solution Overview
Problem
Modular cargo containers are not conveniently suited for storing smaller, bulk items due to their large interior size, and existing solutions require substantial alterations or new containers, which are costly and inefficient.
Innovation Solution
A storage module adapter assembly that includes adapter base plates with longitudinal and transverse frame members, allowing for secure anchoring of storage modules to modular cargo containers without modifying the existing structure, preventing shifting and rotation under heavy loads.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Adaptability or versatility
If modular cargo containers are used for storing smaller bulk items, then the container can be utilized for its intended purpose, but the container requires substantial structural alterations or new containers which are costly and inefficient
Solution Approach 1:
The storage system is divided into modular components including adapter base plates, storage modules with interchangeable shelves and dividers. These segmented elements can be independently manufactured and assembled without modifying the container structure, resolving the contradiction between adaptability and manufacturing complexity
Solution Approach 2:
The adapter base plates and storage modules are designed as universal components that can be configured for different storage needs within standard modular cargo containers. The interchangeable shelves and dividers allow a single set of components to serve multiple cargo types, achieving versatility without costly custom modifications
2Stability of the object's composition
If storage modules are secured to modular cargo containers without modification, then structural integrity is maintained, but the storage modules may shift or rotate under heavy loads
Solution Approach 1:
The adapter base plates feature nested T-shaped engagement structures where protrusions on one plate engage with recesses on adjacent plates. This nested configuration provides mechanical interlocking that prevents shifting and rotation of storage modules while maintaining container structural integrity
Solution Approach 2:
The T-shaped engagement structures utilize three-dimensional geometric interlocking rather than simple planar attachment. The perpendicular orientation of the T-shapes creates engagement in multiple spatial dimensions, preventing movement in lateral and rotational directions while preserving the container's original structure
Data Source
AI summary
A storage module adapter assembly includes adapter base plates that are two-person portable, can be installed/removed by hand, and cooperate with existing structures of existing modular cargo containers. Each adapter base plate includes various longitudinal and transverse frame members, as well as first and second longitudinal frame members on opposed sides thereof. The first longitudinal frame member has a first height, and the second longitudinal frame member has a second height, which is greater than the first height. Each of the first and second longitudinal frame members also include generally horizontal flange members extending from a top side thereof, such that when two adapter base plates are appropriately positioned side by side, the generally horizontal flange members on the adjacent sides of the two adapter base plates overlap due to the difference between the first and second heights. The adapter base plates can then be connected together by appropriate mechanisms.